Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM1000000025QXR
Model Year Start: 2023 Model: RAV4 Prod Date Range: [10/2022 -           ]
Title: UB80E (AUTOMATIC TRANSMISSION / TRANSAXLE): PARK / NEUTRAL POSITION SWITCH: INSTALLATION; 2023 - 2024 MY RAV4 [10/2022 -        ]

INSTALLATION

PROCEDURE

1. INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY

NOTICE:

Both the park/neutral position switch assembly and transmission control shaft lever are available in two different shapes due to design changes. As they are not compatible with each other, when replacing the park/neutral position switch assembly, make sure to also replace the transmission control shaft lever as a set.

(a) Temporarily install the park/neutral position switch assembly to the automatic transaxle case sub-assembly with the 2 bolts.

NOTICE:

Before installing the park/neutral position switch assembly, remove any dirt or rust on the manual valve lever shaft sub-assembly. Be sure to install the park/neutral position switch assembly straight along the manual valve lever shaft sub-assembly while being careful not to deform the plate spring that supports the manual valve lever shaft sub-assembly. If the plate spring is deformed, the park/neutral position switch assembly cannot be installed correctly.

(b) Temporarily install the transmission control shaft lever to the park/neutral position switch assembly.

(c) Turn the transmission control shaft lever clockwise until it stops, then turn it counterclockwise 2 notches.

*a

P

*b

N

(d) Remove the transmission control shaft lever from the park/neutral position switch assembly.

(e) Align the protrusion with the neutral basic line.

*a

Neutral Basic Line

*b

Protrusion

(f) Hold the park/neutral position switch assembly in that position and tighten the 2 bolts.

Torque:

5.4 N·m {55 kgf·cm, 48 in·lbf}

(g) Install the transmission control shaft lever to the manual valve lever shaft sub-assembly with the washer and nut.

Torque:

12.7 N·m {130 kgf·cm, 9 ft·lbf}

(h) Connect the park/neutral position switch assembly connector.

2. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY

(a) Connect the transmission control cable assembly to the transmission control shaft lever as shown in the illustration.

NOTICE:

Before connecting the transmission control cable assembly, check that the park/neutral position switch assembly and shift lever are in N.

*a

Correct

*b

Incorrect

3. INSTALL BATTERY CLAMP SUB-ASSEMBLY

Click here 2022 - 2024 MY RAV4 [12/2021 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

4. INSTALL ECM

Click here 2021 - 2024 MY RAV4 [08/2020 -        ]; A25A-FKS (ENGINE CONTROL): ECM: INSTALLATION

5. INSTALL BATTERY

Click here 2019 - 2023 MY RAV4 [11/2018 - 10/2023]; MAINTENANCE: A25A-FKS BATTERY: INSTALLATION 2024 MY RAV4 [10/2023 -        ]; MAINTENANCE: A25A-FKS BATTERY: INSTALLATION

6. INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY OPERATION

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; UB80E (AUTOMATIC TRANSMISSION / TRANSAXLE): PARK / NEUTRAL POSITION SWITCH: ON-VEHICLE INSPECTION+

7. INSPECT SHIFT LEVER POSITION

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; UB80E (AUTOMATIC TRANSMISSION / TRANSAXLE): SHIFT LEVER: ON-VEHICLE INSPECTION+

8. ADJUST SHIFT LEVER POSITION

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; UB80E (AUTOMATIC TRANSMISSION / TRANSAXLE): TRANSMISSION CONTROL CABLE: ADJUSTMENT