Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM10000000258CH
Model Year Start: 2023 Model: RAV4 Prod Date Range: [10/2022 - 10/2023]
Title: SUPPLEMENTAL RESTRAINT SYSTEMS: SIDE AIRBAG SENSOR (for Front Door): REMOVAL; 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during side airbag pressure sensor removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced (for Gasoline Model)

Replaced Part or Performed Procedure

Necessary Procedures

Effect/Inoperative Function When Necessary Procedures are not Performed

Link

*: When performing learning using the Techstream.

Click here 2023 MY RAV4 [10/2022 - 10/2023]; PARK ASSIST / MONITORING: PARKING SUPPORT BRAKE SYSTEM (for Gasoline Model): CALIBRATION

Disconnect cable from negative (-) auxiliary battery terminal

Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)

Stop and start system

2023 MY RAV4 [10/2022 - 10/2023]; STOP AND START: STOP AND START SYSTEM: PRECAUTION

Perform steering sensor zero point calibration

Lane control system

2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; PRE-COLLISION: PRE-COLLISION SYSTEM: INITIALIZATION

Parking support brake system (for Gasoline model)*

Pre-collision system

Reset back door close position

Power back door system (for Gasoline model)

2019 - 2023 MY RAV4 [11/2018 - 10/2023]; DOOR / HATCH: POWER BACK DOOR SYSTEM (for Gasoline Model): INITIALIZATION

Back door lock initialization

Power door lock control system

2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; DOOR LOCK: POWER DOOR LOCK CONTROL SYSTEM: INITIALIZATION

NOTICE:

After the ignition switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, be sure to wait for the time specified in the following table before disconnecting the cable from the negative (-) auxiliary battery terminal.

Waiting Time before Disconnecting Cable from Negative (-) Auxiliary Battery Terminal

System Name

See Procedure

Vehicle enrolled in Toyota Audio Multimedia system or safety connect system

6 minutes

Vehicle not enrolled in Toyota Audio Multimedia system and safety connect system

1 minute

Necessary Procedures After Parts Removed/Installed/Replaced (for HV Model)

Replaced Part or Performed Procedures

Necessary Procedures

Effect/Inoperative Function When Necessary Procedures are not Performed

Link

*: When performing learning using the Techstream.

Click here 2023 MY RAV4 HV [10/2022 - 10/2023]; PARK ASSIST / MONITORING: PARKING SUPPORT BRAKE SYSTEM (for HV Model): CALIBRATION

Disconnect cable from negative (-) auxiliary battery terminal

Perform steering sensor zero point calibration

Lane control system

2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; PRE-COLLISION: PRE-COLLISION SYSTEM: INITIALIZATION

Parking support brake system (for HV model)*

Pre-collision system

Reset back door close position

Power back door system (for HV model)

2019 - 2023 MY RAV4 HV [11/2018 - 10/2023]; DOOR / HATCH: POWER BACK DOOR SYSTEM (for HV Model): INITIALIZATION

Back door lock initialization

Power door lock control system

2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; DOOR LOCK: POWER DOOR LOCK CONTROL SYSTEM: INITIALIZATION

NOTICE:

After the ignition switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, be sure to wait for the time specified in the following table before disconnecting the cable from the negative (-) auxiliary battery terminal.

Waiting Time before Disconnecting Cable from Negative (-) Auxiliary Battery Terminal

System Name

See Procedure

Vehicle enrolled in Toyota Audio Multimedia system or safety connect system

6 minutes

Vehicle not enrolled in Toyota Audio Multimedia system and safety connect system

1 minute

HINT:

  • Use the same procedure for the RH and LH sides.
  • The procedure listed below is for the LH side.

PROCEDURE

1. PRECAUTION

CAUTION:

Be sure to read precaution thoroughly before servicing.

Click here 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; SUPPLEMENTAL RESTRAINT SYSTEMS: AIRBAG SYSTEM: PRECAUTION

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

2. REMOVE DECK BOARD ASSEMBLY (for HV Model)

Click here 2023 MY RAV4 HV [10/2022 - 10/2023]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: REMOVAL+

3. REMOVE REAR NO. 2 FLOOR BOARD (for HV Model)

Click here 2023 MY RAV4 HV [10/2022 - 10/2023]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: REMOVAL+

4. REMOVE BATTERY HOLE COVER (for HV Model)

Click here 2023 MY RAV4 HV [10/2022 - 10/2023]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: REMOVAL+

5. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

  • for A25A-FKS:

    Click here 2023 MY RAV4 [10/2022 - 10/2023]; MAINTENANCE: A25A-FKS BATTERY: REMOVAL+

  • for A25A-FXS:

    Click here 2023 MY RAV4 HV [10/2022 - 10/2023]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: REMOVAL+

CAUTION:

  • Wait at least 90 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.
  • If the airbag deploys for any reason, it may cause a serious accident.

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click here 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION

6. REMOVE FRONT DOOR INSIDE HANDLE BEZEL LH

Click here 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; DOOR / HATCH: FRONT DOOR: DISASSEMBLY+

7. REMOVE FRONT DOOR ASSIST GRIP COVER LH

Click here 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; DOOR / HATCH: FRONT DOOR: DISASSEMBLY+

8. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)

Click here 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; DOOR / HATCH: FRONT DOOR: DISASSEMBLY+

9. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)

Click here 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; DOOR / HATCH: FRONT DOOR: DISASSEMBLY+

10. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH

Click here 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; DOOR / HATCH: FRONT DOOR: DISASSEMBLY+

11. REMOVE FRONT DOOR SERVICE HOLE COVER LH

Click here 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; DOOR / HATCH: FRONT DOOR: DISASSEMBLY+

12. REMOVE SIDE AIRBAG PRESSURE SENSOR LH

(a) Check that the ignition switch is off.

(b) Check that the cable is disconnected from the negative (-) auxiliary battery terminal.

CAUTION:

  • Wait at least 90 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.
  • If this procedure is performed without disconnecting the negative (-) auxiliary battery terminal, the airbag may deploy even if an impact is applied only to the side airbag pressure sensor. Therefore, make sure that the negative (-) auxiliary battery terminal is disconnected before performing this procedure.

(c) Remove the nut.

(d) Detach the claw and pull out the side airbag pressure sensor LH.

NOTICE:

If the side airbag pressure sensor LH has been dropped, replace it with a new one.

(e) Disconnect the airbag connector.

NOTICE:

When disconnecting any airbag connector, take care not to damage the airbag wire harness.

(1) Push down the housing lock and slide the CPA. (At this time, the connector cannot be disconnected yet.)

*a

Housing Lock

*b

CPA

*c

CPA Upper Part

*d

Connector Lock is Released

(2) Push the housing lock again and disconnect the connector.

NOTICE:

Do not push down the upper part of the CPA shown in the illustration when disconnecting the airbag connector.

(3) After disconnecting the connector, check that the position of the housing lock is correct as shown in the illustration.

*a

CPA

*b

Housing

*c

Correct

*d

Incorrect