| Last Modified: 05-08-2025 | 6.11:8.1.0 | Doc ID: RM1000000021JV0 |
| Model Year Start: 2022 | Model: RAV4 HV | Prod Date Range: [12/2021 - ] |
| Title: A25A-FXS (EMISSION CONTROL): FUEL VAPOR CONTAINMENT VALVE (w/ Canister Pump Module): REMOVAL; 2022 - 2025 MY RAV4 HV [12/2021 - ] | ||
REMOVAL
PROCEDURE
1. REMOVE FRONT FLOOR COVER LH
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![2022 MY RAV4 HV [12/2021 - 10/2022]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+](/t3Portal/stylegraphics/info.gif)
2. REMOVE FRONT CENTER FLOOR COVER
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3. REMOVE FUEL VAPOR CONTAINMENT VALVE (CLOSE TANK WITH BOLT VALVE ASSEMBLY)
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(a) Disconnect the fuel vapor containment valve (close tank with bolt valve assembly) connector. |
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(b) Disconnect the fuel tank vent hose sub-assembly from the fuel vapor containment valve (close tank with bolt valve assembly).
|
*a |
Retainer |
*b |
Tab |
|
*c |
Tube Connector |
*d |
O-ring |
|
*e |
Pipe (Fuel Vapor Containment Valve (Close Tank with Bolt Valve Assembly)) |
- |
- |
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Pinch |
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Pull |
NOTICE:
- Remove any dirt or foreign matter on the tube connector before performing this work.
- Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the tube connector has an O-ring that seals the pipe (fuel vapor containment valve (close tank with bolt valve assembly)).
- Perform this work by hand. Do not use any tools.
- Do not forcibly bend, twist or turn the fuel tank vent hose sub-assembly.
- Protect the disconnected parts by covering them with plastic bags after disconnecting the fuel tank vent hose sub-assembly.
- If the tube connector and pipe (fuel vapor containment valve (close tank with bolt valve assembly)) are stuck, push and pull to release them.
HINT:
Do not remove the retainer.
(1) Pinch the tabs of the retainer to disengage the lock claws and pull it down.
(2) Pull off the fuel tank vent hose sub-assembly.
(c) Disconnect the fuel tank evaporation vent tube sub-assembly from the fuel vapor containment valve (close tank with bolt valve assembly).
|
*a |
Retainer |
*b |
Tab |
|
*c |
Tube Connector |
*d |
O-ring |
|
*e |
Pipe (Fuel Vapor Containment Valve (Close Tank with Bolt Valve Assembly)) |
- |
- |
|
|
Pinch |
|
Pull |
NOTICE:
- Remove any dirt or foreign matter on the tube connector before performing this work.
- Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the tube connector has an O-ring that seals the pipe (fuel vapor containment valve (close tank with bolt valve assembly)).
- Perform this work by hand. Do not use any tools.
- Do not forcibly bend, twist or turn the fuel tank evaporation vent tube sub-assembly.
- Protect the disconnected parts by covering them with plastic bags after disconnecting the fuel tank evaporation vent tube sub-assembly.
- If the tube connector and pipe (fuel vapor containment valve (close tank with bolt valve assembly)) are stuck, push and pull to release them.
HINT:
Do not remove the retainer.
(1) Pinch the tabs of the retainer to disengage the lock claws and pull it down.
(2) Pull off the fuel tank evaporation vent tube sub-assembly.
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(d) Loosen the 2 bolts to remove the fuel vapor containment valve (close tank with bolt valve assembly) from the vehicle body. |
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