Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM1000000021JV0
Model Year Start: 2022 Model: RAV4 HV Prod Date Range: [12/2021 -           ]
Title: A25A-FXS (EMISSION CONTROL): FUEL VAPOR CONTAINMENT VALVE (w/ Canister Pump Module): REMOVAL; 2022 - 2024 MY RAV4 HV [12/2021 -        ]

REMOVAL

PROCEDURE

1. REMOVE FRONT FLOOR COVER LH

Click here 2022 MY RAV4 HV [12/2021 - 10/2022]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2023 MY RAV4 HV [10/2022 - 10/2023]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2024 MY RAV4 HV [10/2023 -        ]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+

2. REMOVE FRONT CENTER FLOOR COVER

Click here 2022 MY RAV4 HV [12/2021 - 10/2022]; HYBRID / BATTERY CONTROL: FRAME WIRE: REMOVAL+ 2023 MY RAV4 HV [10/2022 - 10/2023]; HYBRID / BATTERY CONTROL: FRAME WIRE: REMOVAL+ 2024 MY RAV4 HV [10/2023 -        ]; HYBRID / BATTERY CONTROL: FRAME WIRE: REMOVAL+

3. REMOVE FUEL VAPOR CONTAINMENT VALVE (CLOSE TANK WITH BOLT VALVE ASSEMBLY)

(a) Disconnect the fuel vapor containment valve (close tank with bolt valve assembly) connector.

(b) Disconnect the fuel tank vent hose sub-assembly from the fuel vapor containment valve (close tank with bolt valve assembly).

*a

Retainer

*b

Tab

*c

Tube Connector

*d

O-ring

*e

Pipe (Fuel Vapor Containment Valve (Close Tank with Bolt Valve Assembly))

-

-

Pinch

Pull

NOTICE:

  • Remove any dirt or foreign matter on the tube connector before performing this work.
  • Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the tube connector has an O-ring that seals the pipe (fuel vapor containment valve (close tank with bolt valve assembly)).
  • Perform this work by hand. Do not use any tools.
  • Do not forcibly bend, twist or turn the fuel tank vent hose sub-assembly.
  • Protect the disconnected parts by covering them with plastic bags after disconnecting the fuel tank vent hose sub-assembly.
  • If the tube connector and pipe (fuel vapor containment valve (close tank with bolt valve assembly)) are stuck, push and pull to release them.

HINT:

Do not remove the retainer.

(1) Pinch the tabs of the retainer to disengage the lock claws and pull it down.

(2) Pull off the fuel tank vent hose sub-assembly.

(c) Disconnect the fuel tank evaporation vent tube sub-assembly from the fuel vapor containment valve (close tank with bolt valve assembly).

*a

Retainer

*b

Tab

*c

Tube Connector

*d

O-ring

*e

Pipe (Fuel Vapor Containment Valve (Close Tank with Bolt Valve Assembly))

-

-

Pinch

Pull

NOTICE:

  • Remove any dirt or foreign matter on the tube connector before performing this work.
  • Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the tube connector has an O-ring that seals the pipe (fuel vapor containment valve (close tank with bolt valve assembly)).
  • Perform this work by hand. Do not use any tools.
  • Do not forcibly bend, twist or turn the fuel tank evaporation vent tube sub-assembly.
  • Protect the disconnected parts by covering them with plastic bags after disconnecting the fuel tank evaporation vent tube sub-assembly.
  • If the tube connector and pipe (fuel vapor containment valve (close tank with bolt valve assembly)) are stuck, push and pull to release them.

HINT:

Do not remove the retainer.

(1) Pinch the tabs of the retainer to disengage the lock claws and pull it down.

(2) Pull off the fuel tank evaporation vent tube sub-assembly.

(d) Loosen the 2 bolts to remove the fuel vapor containment valve (close tank with bolt valve assembly) from the vehicle body.