Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM1000000021JCX
Model Year Start: 2022 Model: RAV4 Prod Date Range: [12/2021 -           ]
Title: PRE-COLLISION: PRE-COLLISION SYSTEM: U041881; Invalid Data Received from Brake System Control Module Invalid Serial Data Received; 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]

DTC

U041881

Invalid Data Received from Brake System Control Module Invalid Serial Data Received

DESCRIPTION

for HV Model:

  • The millimeter wave radar sensor assembly receives signals related to the brake control condition from the brake actuator assembly (No. 2 skid control ECU) via the CAN communication line.
  • If the millimeter wave radar sensor assembly receives signals from the brake actuator assembly (No. 2 skid control ECU) indicating a brake control system malfunction, the millimeter wave radar sensor assembly stores DTC U041881.

for Gasoline Model:

  • The millimeter wave radar sensor assembly receives signals related to the brake control condition from the brake actuator assembly (skid control ECU) via the CAN communication line.
  • If the millimeter wave radar sensor assembly receives signals from the brake actuator assembly (skid control ECU) indicating a brake control system malfunction, the millimeter wave radar sensor assembly stores DTC U041881.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

U041881

Invalid Data Received from Brake System Control Module Invalid Serial Data Received

for HV Model:

  • When the ignition switch is ON for 3 seconds or more, the millimeter wave radar sensor assembly receives a brake control system malfunction signal from the brake actuator assembly (No. 2 skid control ECU) for 1 second or more.

for Gasoline Model:

  • When the ignition switch is ON for 3 seconds or more, the millimeter wave radar sensor assembly receives a brake control system malfunction signal from the brake actuator assembly (skid control ECU) for 1 second or more.

for HV Model:

  • Millimeter Wave Radar Sensor Assembly
  • Brake actuator assembly (No. 2 skid control ECU)

for Gasoline Model:

  • Millimeter Wave Radar Sensor Assembly
  • Brake actuator assembly (Skid control ECU)

CAUTION / NOTICE / HINT

NOTICE:

  • When replacing the millimeter wave radar sensor assembly, always replace it with a new one. If a millimeter wave radar sensor assembly which was installed to another vehicle is used, the information stored in the millimeter wave radar sensor assembly will not match the information from the vehicle and a DTC may be stored.
  • When the millimeter wave radar sensor assembly has been replaced with a new one, it is necessary to perform millimeter wave radar sensor assembly beam axis alignment and to clear the vehicle control history. Before performing the Driving Adjustment, make sure to read Before Starting Driving Adjustment.

    HINT:

    Beam axis alignment of the millimeter wave radar sensor assembly can be performed using either Triangle Target, Flat Surface Target or Driving Adjustment.

    Triangle Target: Click here 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; CRUISE CONTROL: MILLIMETER WAVE RADAR SENSOR: TARGET ADJUSTMENT(TRIANGLE TARGET)

    Flat Surface Target: Click here 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; CRUISE CONTROL: MILLIMETER WAVE RADAR SENSOR: TARGET ADJUSTMENT(FLAT SURFACE TARGET)

    Driving Adjustment: Click here 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; CRUISE CONTROL: MILLIMETER WAVE RADAR SENSOR: DRIVING ADJUSTMENT

PROCEDURE

1.

CHECK ELECTRONICALLY CONTROLLED BRAKE SYSTEM

(a) Check for DTCs.

for HV Model:

Click here 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): DTC CHECK / CLEAR

for Gasoline Model:

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/ Vacuum Brake Booster): DTC CHECK / CLEAR

Chassis > Brake/EPB > Trouble Codes

OK:

Electronically controlled brake system DTCs are not output.

HINT:

If U041881 is output in the pre-collision system, electronically controlled brake system DTCs may also have been output. Check the electronically controlled brake system first.

OK

REPLACE MILLIMETER WAVE RADAR SENSOR ASSEMBLY

NG

GO TO ELECTRONICALLY CONTROLLED BRAKE SYSTEM

for HV Model:

Click here 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): DIAGNOSTIC TROUBLE CODE CHART 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): DIAGNOSTIC TROUBLE CODE CHART 2024 MY RAV4 RAV4 HV [10/2023 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): DIAGNOSTIC TROUBLE CODE CHART

for Gasoline Model:

Click here 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/ Vacuum Brake Booster): DIAGNOSTIC TROUBLE CODE CHART