| Last Modified: 01-30-2024 | 6.11:8.1.0 | Doc ID: RM1000000021J19 |
| Model Year Start: 2022 | Model: RAV4 HV | Prod Date Range: [12/2021 - ] |
| Title: HEATING / AIR CONDITIONING: REFRIGERANT LINE (for HV Model): REMOVAL; 2022 - 2024 MY RAV4 HV [12/2021 - ] | ||
REMOVAL
PROCEDURE
1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM
Click here
![2019 - 2024 MY RAV4 RAV4 HV [02/2019 - ]; HEATING / AIR CONDITIONING: REFRIGERANT (for HFO-1234yf(R1234yf)): REPLACEMENT+](/t3Portal/stylegraphics/info.gif)
2. DISCONNECT INVERTER RESERVE TANK ASSEMBLY
|
(a) Remove the 2 bolts. |
|
(b) Pull out the pin of the grommet and move the inverter reserve tank assembly as shown in the illustration.
|
*a |
Pin |
|
Grommet |
|
Movement Direction |
3. REMOVE PIPING CLAMP (for Suction Hose Sub-assembly Side)
(a) for TMC Made:
(1) Press the suction hose sub-assembly to the suction pipe sub-assembly, and then release the piping clamp lock.
NOTICE:
Do not apply excessive force to the suction hose sub-assembly and suction pipe sub-assembly.
|
*1 |
Suction Hose Sub-assembly |
*2 |
No. 2 Air Conditioning Tube and Accessory Assembly |
|
*3 |
Piping Clamp |
- |
- |
|
*a |
Press In |
- |
- |
(2) While releasing the piping clamp lock, use pliers or another tool to pinch near the rear end of the piping clamp, and then disconnect the suction hose sub-assembly as you buckle it.
NOTICE:
- If any foreign matter is attached to the connecting parts, brush it off or use compressed air to remove it before disconnecting the parts.
- Make sure that fragments of the piping clamp do not enter the piping.
- When the piping clamp is buckled, cracks form. Therefore, make sure to replace it with a new one.
- Remove any foreign matter from the connecting parts of the suction hose sub-assembly and suction pipe sub-assembly.
|
*1 |
Suction Hose Sub-assembly |
*2 |
No. 2 Air Conditioning Tube and Accessory Assembly |
|
*3 |
Piping Clamp |
- |
- |
|
*a |
Buckle |
*b |
Pull Out |
(b) for TMMC Made:
(1) Press the suction hose sub-assembly to the suction tube sub-assembly B, and then release the piping clamp lock.
NOTICE:
Do not apply excessive force to the suction hose sub-assembly and suction tube sub-assembly B.
|
*1 |
Suction Hose Sub-assembly |
*2 |
Suction Tube Sub-assembly B |
|
*3 |
Piping Clamp |
- |
- |
|
*a |
Press In |
- |
- |
(2) While releasing the piping clamp lock, use pliers or another tool to pinch near the rear end of the piping clamp, and then disconnect the suction hose sub-assembly as you buckle it.
NOTICE:
- If any foreign matter is attached to the connecting parts, brush it off or use compressed air to remove it before disconnecting the parts.
- Make sure that fragments of the piping clamp do not enter the piping.
- When the piping clamp is buckled, cracks form. Therefore, make sure to replace it with a new one.
- Remove any foreign matter from the connecting parts of the suction hose sub-assembly and suction tube sub-assembly B.
|
*1 |
Suction Hose Sub-assembly |
*2 |
Suction Tube Sub-assembly B |
|
*3 |
Piping Clamp |
- |
- |
|
*a |
Buckle |
*b |
Pull Out |
(c) Remove the 2 O-rings from the suction hose sub-assembly.
NOTICE:
Seal the openings of the disconnected parts with vinyl tape to prevent entry of moisture and foreign matter.
(d) Remove the piping clamp.
4. REMOVE PIPING CLAMP (w/ Sub-cool Accelerator)
|
(a) Install SST to the piping clamp as shown in the illustration. SST: 09870-00025 |
|
(b) for TMC Made:
|
(1) Hold the air conditioning tube and accessory assembly and No. 2 air conditioning tube and accessory assembly with each hand and push in SST with both thumbs. NOTICE: Do not apply excessive force to the air conditioning tube and accessory assembly or No. 2 air conditioning tube and accessory assembly as they may bend. |
|
|
(2) Raise the stopper of SST and remove SST and the piping clamp together from the air conditioning tube and accessory assembly and No. 2 air conditioning tube and accessory assembly. |
|
(3) Remove the piping clamp from SST.
(4) Disconnect the No. 2 air conditioning tube and accessory assembly from the air conditioning tube and accessory assembly.
(5) Remove the 2 O-rings from the No. 2 air conditioning tube and accessory assembly.
NOTICE:
Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.
(c) for TMMC Made:
|
(1) Hold the air conditioning tube and accessory assembly and suction tube sub-assembly B with each hand and push in SST with both thumbs. NOTICE: Do not apply excessive force to the air conditioning tube and accessory assembly or suction tube sub-assembly B as they may bend. |
|
|
(2) Raise the stopper of SST and remove SST and the piping clamp together from the air conditioning tube and accessory assembly and suction tube sub-assembly B. |
|
(3) Remove the piping clamp from SST.
(4) Disconnect the suction tube sub-assembly B from the air conditioning tube and accessory assembly.
(5) Remove the 2 O-rings from the suction tube sub-assembly B.
NOTICE:
Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.
5. REMOVE PIPING CLAMP (for Air Conditioning Tube and Accessory Assembly Side)
Click here
|
|