Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM1000000021EK7
Model Year Start: 2022 Model: RAV4 Prod Date Range: [12/2021 -           ]
Title: CRUISE CONTROL: MILLIMETER WAVE RADAR SENSOR: TARGET ADJUSTMENT(TRIANGLE TARGET); 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]

TARGET ADJUSTMENT(TRIANGLE TARGET)

CAUTION / NOTICE / HINT

CAUTION:

Radiofrequency radiation exposure information:

  • This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment.
  • This equipment should be kept with minimum distance of 20 cm (7.87 in.) between the radiator (antenna) and your body at all times during adjustment.
  • This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter.

PROCEDURE

1. PREPARATION FOR MILLIMETER WAVE RADAR SENSOR ASSEMBLY ADJUSTMENT

(a) Park the vehicle on a level surface where the area in front of the vehicle shown in the illustration is free of metal objects.

HINT:

Metal objects that have a height of 50 mm (1.97 in.) or less do not affect adjustment within 2 m (6.56 ft.) from the front of the vehicle.

*a

5 m (16.4 ft.)

*b

6 m (19.7 ft.)

*c

4 m (13.1 ft.)

*d

2 m (6.56 ft.)

*e

3 m (9.84 ft.)

*f

1.5 m (4.92 ft.)

*g

2.5 m (8.2 ft.)

Do not place any metal objects in this area

Do not place metal objects with a height of more than 50 mm (1.97 in.) in this area

(b) Check the levelness of the ground.

(1) Check the levelness of the ground at the 3 points shown in the illustration.

*a

3 m (9.84 ft.)

Levelness Check Point

(2) Place the level on each levelness check point and check that the air bubble of the level is centered.

(c) Adjust the tire inflation pressure to the specified pressure.

Click here 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; TIRE / WHEEL: TIRE AND WHEEL SYSTEM: INSPECTION+

(d) Clean the radiator grille (or front panel) emblem or millimeter wave radar sensor assembly.

(e) Visually inspect the front of the vehicle.

HINT:

Confirm that there is no damage or deformation.

(f) Visually inspect the front bumper assembly, radiator grille and stays.

HINT:

Confirm that there is no damage or deformation.

2. MILLIMETER WAVE RADAR SENSOR ASSEMBLY VERTICALLY AND HORIZONTALLY

(a) Adjust SST (reflector) height.

(1) Adjust SST (reflector) so that the center of SST (reflector) is the same height as the millimeter wave radar sensor.

HINT:

Make sure to align the center of SST (reflector) with the millimeter wave radar sensor (the center of the emblem).

Reference Value:

except Off Road Package

850.1 mm (2.79 ft.)

for Off Road Package

800.1 mm (2.62 ft.)

SST: 09870-60000

09870-60010

SST: 09870-60040

*a

SST (Reflector)

(b) Place SST (reflector).

(1) Hang a weight with a pointed tip from the center of the rear emblem, and mark the rear center point of the vehicle (point A) on the ground.

*a

String

*b

Weight

*c

Center

*d

Bilateral Symmetry

HINT:

Lightly flick the string with your fingers several times to confirm that the string is perpendicular to the ground.

(2) Hang a weight with a pointed tip from the center of the front emblem, and mark the front center point of the vehicle (point B) on the ground (placement position).

*a

String

*b

Weight

*c

Center

*d

Bilateral Symmetry

HINT:

Lightly flick the string with your fingers several times to confirm that the string is perpendicular to the ground.

(3) Using tape and a string, create a line that connects point B to point A and extends at least 3000 mm (9.84 ft.) beyond the front center point of the vehicle.

*a

String

*b

Tape

*c

3000 mm (9.84 ft.)

-

-

HINT:

  • Make sure the string is taut when securing it with tape.
  • Lightly flick the string with your fingers several times to confirm that the string is aligned with point B.

(4) Mark point C (SST (reflector) placement position) at a position 3000 mm (9.84 ft.) from point B.

(5) Place SST (reflector) at point C.

(c) Front Beam Axis Adjustment:

NOTICE:

  • Close all of the doors.
  • Ensure that nobody enters the adjustment area during the adjustment.
  • Do not move or shake the vehicle during adjustment (do not get in or out of the vehicle).
  • Do not turn off the Techstream or ignition switch.
  • If the vehicle moves or is shaken during beam axis adjustment such as during strong winds or a door is opened or closed, perform the adjustment again.

(1) Connect the Techstream to the DLC3.

(2) Turn the ignition switch to ON.

(3) Turn the Techstream on.

(4) Enter the following menus: Body Electrical / Front Radar Sensor / Utility / Front Beam Axis Adjustment.

Body Electrical > Front Radar Sensor > Utility

Tester Display

Front Beam Axis Adjustment

(5) Press "Next".

(6) Perform the adjustment according to the display on the Techstream.

NOTICE:

If an error code is displayed, perform troubleshooting according to the following table, then perform the adjustment again.

Error No.

Error Description

Cause of Error

Action to be Taken

1

No target abnormality

  • SST (reflector) is placed incorrectly.
  • The front emblem or millimeter wave radar sensor assembly is covered by dirt or snow.

Place SST (reflector) in the correct position. (See page 2. MILLIMETER WAVE RADAR SENSOR ASSEMBLY VERTICALLY AND HORIZONTALLY (b) Place SST (reflector))

Clean the front emblem or millimeter wave radar sensor assembly.

Check the installation condition of the front bumper assembly and radiator grille.

  • There is a reflective object near SST (reflector).
  • A person entered the adjustment area.

Remove any reflective objects.

Ensure that nobody enters the adjustment area during the adjustment. (See page 1. PREPARATION FOR MILLIMETER WAVE RADAR SENSOR ASSEMBLY ADJUSTMENT)

  • SST (reflector) was moved out of position or shaking during the adjustment due to wind.

Place SST (reflector) in the correct position. (See page 2. MILLIMETER WAVE RADAR SENSOR ASSEMBLY VERTICALLY AND HORIZONTALLY (b)Place SST (reflector))

Perform adjustment in an area with no wind.

5

Axis adjustment

  • Optical axis adjustment has not been performed.

Optical axis adjustment. (See page 2. MILLIMETER WAVE RADAR SENSOR ASSEMBLY VERTICALLY AND HORIZONTALLY (c) Front Beam Axis Adjustment)

6

Target angle abnormality

  • SST (reflector) is placed incorrectly.
  • The beam axis of the millimeter wave radar sensor assembly is outside the automatic correction range.

Place SST (reflector) in the correct position. (See page 2. MILLIMETER WAVE RADAR SENSOR ASSEMBLY VERTICALLY AND HORIZONTALLY (b)Place SST (reflector))

Check the condition of the sensor, radiator grille and front bumper assembly.

7

Radar abnormality

  • Operation of the millimeter wave radar sensor assembly is abnormal.

Replace the millimeter wave radar sensor assembly.

8

Radar dirtiness

  • There is dirt on the front emblem or millimeter wave radar sensor assembly.

Clean the front emblem or millimeter wave radar sensor assembly.

9

Temperature abnormality

  • The temperature around the millimeter wave radar sensor assembly is too high.

Wait until the temperature drops to the operable range (-30 to 50°C).

10

Voltage abnormality

  • IG power source voltage is outside the operable range of the millimeter wave radar sensor assembly.

Check the battery voltage (specified condition: 10 to 16 V).

for A25A-FKS: 2019 - 2023 MY RAV4 [11/2018 - 10/2023]; A25A-FKS (BATTERY / CHARGING): CHARGING SYSTEM: ON-VEHICLE INSPECTION+ 2024 MY RAV4 [10/2023 -        ]; A25A-FKS (BATTERY / CHARGING): CHARGING SYSTEM: ON-VEHICLE INSPECTION+

for A25A-FXS: 2022 MY RAV4 HV [12/2021 - 10/2022]; A25A-FXS (BATTERY / CHARGING): CHARGING SYSTEM: ON-VEHICLE INSPECTION+ 2023 MY RAV4 HV [10/2022 - 10/2023]; A25A-FXS (BATTERY / CHARGING): CHARGING SYSTEM: ON-VEHICLE INSPECTION+ 2024 MY RAV4 HV [10/2023 -        ]; A25A-FXS (BATTERY / CHARGING): CHARGING SYSTEM: ON-VEHICLE INSPECTION+

11

External communication abnormality

  • CAN communication between the forward recognition camera and the millimeter wave radar sensor assembly is abnormal.

Check the condition of the connectors and wire harness.

12

Radar axis aiming failure upward

  • The beam axis of the millimeter wave radar sensor assembly is deviated.
  • Road inclement is outside the standard value.

Check the condition of the sensor, radiator grille and front bumper assembly.

Confirm road gradient.

13

Radar axis aiming failure downward

  • The beam axis of the millimeter wave radar sensor assembly is deviated.
  • Road inclement is outside the standard value.

Check the condition of the sensor, radiator grille and front bumper assembly.

Confirm road gradient.

14

Vehicle speed abnormality

  • The vehicle is not stationary.

Ensure that the vehicle remains stationary.

15

Other

  • The millimeter wave radar sensor assembly processing load is at high capacity.

Re-do the Axis Adjustment

16

Time out

  • The vehicle cannot communicate with Techstream normally.
  • The vehicle does not keep still during beam axis adjustment.
  • Operation of the millimeter wave radar sensor assembly is abnormal.
  • Ensure that the vehicle is connected with the Techstream correctly.
  • Ensure that the vehicle remains stationary.
  • Replace the millimeter wave radar sensor assembly.

17

Target parameter abnormality

  • Wrong mode is selected.

Perform beam axis adjustment again.

18

Vehicle information undefined

  • Communication error with Master ECU(Body or ENG/EHV) or discrepancy with information that is being recorded by the millimeter wave radar sensor assembly.
  • Check the connector fittings.
  • Replace the Master ECU or millimeter wave radar sensor assembly.

(7) Press "Exit" to finish front beam axis adjustment.

(d) Front Beam Axis Misalignment Reading:

NOTICE:

  • Close all of the doors.
  • Ensure that nobody enters the adjustment area during the adjustment.
  • Do not move or shake the vehicle during adjustment (do not get in or out of the vehicle).
  • Do not turn off the Techstream or ignition switch.

(1) Enter the following menus: Body Electrical / Front Radar Sensor / Utility / Front Beam Axis Misalignment Reading.

Body Electrical > Front Radar Sensor > Utility

Tester Display

Front Beam Axis Misalignment Reading

(2) Press "Next".

(3) Perform the adjustment according to the display on the Techstream.

Specified Condition:

Vertical

-0.5 to 0.5 deg.

Horizontal

-0.5 to 0.5 deg.

NOTICE:

If the result is not as specified, perform beam axis adjustment again.

(4) Turn the ignition switch off.

(5) Disconnect the Techstream from the DLC3.

(e) After beam axis adjustment completes, clear the following system vehicle control history entries.

(1) Clear vehicle control history (Dynamic radar cruise control system (for HV model)).

Click here 2022 - 2024 MY RAV4 HV [12/2021 -        ]; CRUISE CONTROL: DYNAMIC RADAR CRUISE CONTROL SYSTEM (for HV Model): VEHICLE CONTROL HISTORY

(2) Clear vehicle control history (Dynamic radar cruise control system (for Gasoline model)).

Click here 2022 - 2024 MY RAV4 [12/2021 -        ]; CRUISE CONTROL: DYNAMIC RADAR CRUISE CONTROL SYSTEM (for Gasoline Model): VEHICLE CONTROL HISTORY

(3) Clear vehicle control history (Lane control system).

Click here 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; CRUISE CONTROL: LANE CONTROL SYSTEM: VEHICLE CONTROL HISTORY 2023 - 2024 MY RAV4 RAV4 HV [10/2022 -        ]; CRUISE CONTROL: LANE CONTROL SYSTEM: VEHICLE CONTROL HISTORY

(4) Clear vehicle control history (Road sign assist system).

Click here 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; CRUISE CONTROL: ROAD SIGN ASSIST SYSTEM: VEHICLE CONTROL HISTORY

(5) Clear vehicle control history (Front radar sensor system).

Click here 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; CRUISE CONTROL: FRONT RADAR SENSOR SYSTEM: VEHICLE CONTROL HISTORY 2023 - 2024 MY RAV4 RAV4 HV [10/2022 -        ]; CRUISE CONTROL: FRONT RADAR SENSOR SYSTEM: VEHICLE CONTROL HISTORY

(6) Clear vehicle control history (Pre-collision system).

Click here 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; PRE-COLLISION: PRE-COLLISION SYSTEM: VEHICLE CONTROL HISTORY 2023 - 2024 MY RAV4 RAV4 HV [10/2022 -        ]; PRE-COLLISION: PRE-COLLISION SYSTEM: VEHICLE CONTROL HISTORY

(7) Clear vehicle control history (Automatic high beam system).

Click here 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; LIGHTING (EXT): AUTOMATIC HIGH BEAM SYSTEM: VEHICLE CONTROL HISTORY