Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM10000000214R8
Model Year Start: 2022 Model: RAV4 Prod Date Range: [12/2021 -           ]
Title: BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): P057112; Brake Switch "A" Circuit Short to Battery; 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]

DTC

P057112

Brake Switch "A" Circuit Short to Battery

DESCRIPTION

The No. 2 skid control ECU (brake actuator assembly) receives stop light switch assembly signals and uses them to determine whether or not the brakes are applied.

DTCs may be stored if either of the following occurs:

  • Stop light switch assembly stuck on malfunction.
  • The accelerator and brake pedals are depressed simultaneously.*

HINT:

*: The No. 2 skid control ECU (brake actuator assembly) may store this DTC upon judging that a stuck on malfunction has occurred when the accelerator pedal and brake pedal are depressed simultaneously. However, this does not indicate a malfunction.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Note

P057112

Brake Switch "A" Circuit Short to Battery

When the stop light switch assembly is continuously stuck on, the vehicle decelerates from 30 km/h (19 mph) or more to 3 km/h (2 mph) or less 10 times or more.

  • Stop light switch assembly
  • Stop light switch assembly installation
  • Wire harness and connector
  • STP circuit
  • No. 2 skid control ECU (brake actuator assembly)

Does not come on

Output ECU: No. 2 skid control ECU (brake actuator assembly)

WIRING DIAGRAM

Refer to DTC C13807E.

Click here 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): C13807E; Stop Lamp Relay Actuator Stuck On

CAUTION / NOTICE / HINT

NOTICE:

  • Inspect the fuses for circuits related to this system before performing the following procedure.
  • After replacing the No. 2 skid control ECU (brake actuator assembly), perform "Calibration" after performing "Reset Memory".

    Click here 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): UTILITY

PROCEDURE

1.

CHECK BRAKE PEDAL HEIGHT AND STOP LIGHT SWITCH ASSEMBLY INSTALLATION

Click here 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; BRAKE SYSTEM (OTHER): BRAKE PEDAL (w/o Vacuum Brake Booster): ADJUSTMENT

NG

ADJUST BRAKE PEDAL OR STOP LIGHT SWITCH ASSEMBLY

OK

2.

CHECK BRAKE ACTUATOR ASSEMBLY

(a) Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.

*a

Component with harness connected

(Stop Light Switch Assembly)

(b) Disconnect the A105 No. 2 skid control ECU (brake actuator assembly) connector.

(c) Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.

(d) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Condition

Specified Condition

A40-1 (OUT) - Body ground

Brake pedal released

Below 1.5 V

OK

REPLACE BRAKE ACTUATOR ASSEMBLY 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (w/o Vacuum Brake Booster): REMOVAL 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (w/o Vacuum Brake Booster): REMOVAL 2024 MY RAV4 RAV4 HV [10/2023 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (w/o Vacuum Brake Booster): REMOVAL

NG

3.

CHECK STOP LIGHT SWITCH ASSEMBLY

(a) Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.

*a

Front view of wire harness connector

(to Stop Light Switch Assembly)

(b) Disconnect the A40 stop light switch assembly connector.

(c) Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.

(d) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Condition

Specified Condition

A40-1 (OUT) - Body ground

Always

Below 1.5 V

OK

REPLACE STOP LIGHT SWITCH ASSEMBLY

NG

4.

CHECK FOR SHORT TO +B IN STP CIRCUIT

(a) Check that there is no short to +B in the STP circuit (wire harnesses, connectors, ECUs and stop lights).

OK:

No short to +B.

OK

USE SIMULATION METHOD TO CHECK

NG

REPAIR OR REPLACE MALFUNCTIONING PART