Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM10000000214PK
Model Year Start: 2022 Model: RAV4 Prod Date Range: [12/2021 -           ]
Title: BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): C05732A; Brake Pressure Sensor "C" Signal Stuck In Range; 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]

DTC

C05732A

Brake Pressure Sensor "C" Signal Stuck In Range

DESCRIPTION

The accumulator pressure sensor is built into the brake booster with master cylinder assembly and detects the accumulator pressure.

If the No. 1 skid control ECU (brake booster with master cylinder assembly) detects that the accumulator pressure sensor value is below the threshold, operation of the motor relay is requested and the pump motor built into the brake booster with accumulator pump assembly operates.

HINT:

Brake pressure sensor "C": Accumulator pressure sensor

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Note

C05732A

Brake Pressure Sensor "C" Signal Stuck In Range

When the pump motor is operating, the accumulator pressure sensor signal does not change for 14 seconds or more.

No. 1 skid control ECU (brake booster with master cylinder assembly)

Comes on

  • SAE Code: C0574
  • Output ECU: Both skid control ECUs

MONITOR DESCRIPTION

When the volume of brake fluid within the accumulator is below a certain amount, the No. 1 skid control ECU (brake booster with master cylinder assembly) operates the pump motor. When the pump motor is being operated and the output value of the accumulator pressure sensor does not change substantially for a certain period of time, the No. 2 skid control ECU (brake actuator assembly) judges that the accumulator pressure sensor has a stuck malfunction and illuminates the MIL and stores this DTC.

MONITOR STRATEGY

Related DTCs

C0574: Brake booster motor pressure sensor stuck

Required Sensors/Components(Main)

Brake actuator (brake booster with master cylinder assembly)

Brake booster with accumulator pump assembly

Required Sensors/Components(Related)

No. 2 skid control ECU (brake actuator assembly)

Brake actuator (brake booster with master cylinder assembly)

Brake booster with accumulator pump assembly

Frequency of Operation

Continuous

Duration

7 to 14 seconds (Time depends on auxiliary battery voltage)

MIL Operation

Immediately

Sequence of Operation

None

TYPICAL ENABLING CONDITIONS

Monitor runs whenever the following DTCs are not stored

C0573 (Case 1): Accumulator pressure sensor lost communication

C0573 (Case 2): Accumulator pressure sensor internal malfunction

C0573 (Case 3): Accumulator pressure sensor invalid data

C05A1 (Case 1): Servo pressure sensor lost communication

C05A1 (Case 2): Servo pressure sensor internal malfunction

C05A1 (Case 3): Servo pressure sensor invalid data

C05A2: Servo pressure sensor exceeded learning limit

C110F: Brake system voltage circuit low

C140F: Brake booster motor circuit open

C141C (Case 1): Brake booster motor relay output shorted high

C141C (Case 2): Brake booster motor freewheeling MOS output shorted high

C141C (Case 3 to 10): Brake booster motor gate voltage output functional

C141D: Brake booster motor open circuit

C141E: Brake booster motor circuit high

C1498: Servo pressure sensor voltage circuit low

C1499: Servo pressure sensor voltage circuit high

C149E: Accumulator pressure sensor voltage circuit low

C149F: Accumulator pressure sensor voltage circuit high

C14C4: Servo pressure sensor intermittent/erratic

C14CA: Brake system voltage open circuit

C14D3: Accumulator pressure sensor intermittent/erratic

All of the following conditions are met

-

Brake booster pressure sensor fail

Not detected

Brake booster motor control circuit fail

Not detected

ABS/TRAC/VSC

Off

Brake booster pressure

16.2 Mpa (165.2 kgf/cm2, 2349 psi)

Brake booster motor request

Off

Hydraulic used by brake booster

15 cc (0.9 cu.in.) or more

Change of brake booster pressure

Less than 0.12 MPa (1.2 kgf/cm2, 17 psi)

Servo pressure sensor fail

Not detected

TYPICAL MALFUNCTION THRESHOLDS

Change of brake booster pressure while brake booster motor is intrusively operated

Less than 0.12 MPa (1.2 kgf/cm2, 17 psi)

COMPONENT OPERATING RANGE

All of the following conditions are met

-

Brake booster pressure sensor fail

Not detected

Brake booster pressure

Less than 20.85 MPa (212.6 kgf/cm2, 3023 psi)

Change of brake booster pressure

0.12 MPa (1.2 kgf/cm2, 17 psi) or more

CONFIRMATION DRIVING PATTERN

NOTICE:

When performing the normal judgment procedure, make sure that the driver door is closed and is not opened at any time during the procedure.

HINT:

  • After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.
  • When clearing the permanent DTCs, refer to the "CLEAR PERMANENT DTC" procedure.
  1. Connect the GTS to the DLC3.
  2. Turn the ignition switch to ON and turn the GTS on.
  3. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the ignition switch off.
  5. Turn the ignition switch to ON (READY) and turn the GTS on.
  6. Repeat the following step 3 times. [*1]
    • Fully depress the brake pedal for 2 seconds, release it and wait 1 second.
  7. Wait 14 seconds. [*2]

    HINT:

    [*1] to [*2]: Normal judgment procedure.

    The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.

  8. Enter the following menus: Chassis / Brake/EPB / Utility / All Readiness.
  9. Check the DTC judgment result.

    HINT:

    • If the judgment result shows NORMAL, the system is normal.
    • If the judgment result shows ABNORMAL, the system has a malfunction.
    • If the judgment result shows INCOMPLETE, perform driving pattern again.

CAUTION / NOTICE / HINT

NOTICE:

After replacing the No. 1 skid control ECU (brake booster with master cylinder assembly), perform "Calibration" after performing "Reset Memory".

Click here 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): UTILITY

PROCEDURE

1.

CHECK DTC

(a) Turn the ignition switch to ON.

(b) Depress the brake pedal 10 times or more to operate the pump motor.

(c) After the pump motor stops, check for DTCs.

Chassis > Brake Booster > Trouble Codes

Result

Proceed to

DTC C05732A is not output.

A

DTC C05732A is output.

B

A

USE SIMULATION METHOD TO CHECK

B

REPLACE BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; BRAKE SYSTEM (OTHER): BRAKE BOOSTER (w/o Vacuum Brake Booster): REMOVAL 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; BRAKE SYSTEM (OTHER): BRAKE BOOSTER (w/o Vacuum Brake Booster): REMOVAL 2024 MY RAV4 RAV4 HV [10/2023 -        ]; BRAKE SYSTEM (OTHER): BRAKE BOOSTER (w/o Vacuum Brake Booster): REMOVAL