Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM10000000214PD
Model Year Start: 2022 Model: RAV4 Prod Date Range: [12/2021 -           ]
Title: BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): C051D54,C121054; Multi-axis Acceleration Sensor Module "A" Missing Calibration; 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]

DTC

C051D54

Multi-axis Acceleration Sensor Module "A" Missing Calibration

DTC

C121054

Yaw Rate Sensor Missing Calibration

DESCRIPTION

The yaw rate and acceleration sensor has a built-in airbag ECU assembly.

The No. 2 skid control ECU (brake actuator assembly) receives signals from the yaw rate and acceleration sensor (airbag ECU assembly) via CAN communication.

HINT:

If there is a malfunction in the bus lines between the yaw rate and acceleration sensor (airbag ECU assembly) and the CAN communication system, DTC U012587 is output. When DTC U012587 is output together with C051D54 and/or C121054, inspect and repair the trouble areas indicated by U012587 first.

These DTCs are also output when the calibration has not been completed.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Note

C051D54

Multi-axis Acceleration Sensor Module "A" Missing Calibration

Zero point calibration of acceleration sensor undone.

  • Acceleration sensor zero point not calibrated
  • Acceleration sensor (airbag ECU assembly) installation
  • Acceleration sensor (airbag ECU assembly)
  • No. 2 skid control ECU (brake actuator assembly)

Does not come on

Output ECU: No. 2 skid control ECU (brake actuator assembly)

C121054

Yaw Rate Sensor Missing Calibration

Zero point calibration of yaw rate sensor undone.

  • Yaw rate sensor zero point not calibrated
  • Yaw rate sensor (airbag ECU assembly) installation
  • Yaw rate sensor (airbag ECU assembly)
  • No. 2 skid control ECU (brake actuator assembly)

Does not come on

Output ECU: No. 2 skid control ECU (brake actuator assembly)

CAUTION / NOTICE / HINT

NOTICE:

  • After replacing the No. 2 skid control ECU (brake actuator assembly), perform "Calibration" after performing "Reset Memory".

    Click here 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): UTILITY

  • After replacing or reinstalling the yaw rate and acceleration sensor (airbag ECU assembly), perform "Calibration" after performing "Reset Memory".

    Click here 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): UTILITY

PROCEDURE

1.

PERFORM ZERO POINT CALIBRATION OF YAW RATE AND ACCELERATION SENSOR

(a) Perform zero point calibration of the yaw rate and acceleration sensor (airbag ECU assembly).

Click here 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): UTILITY

Chassis > Brake/EPB > Utility

Tester Display

Calibration

NEXT

2.

CLEAR DTC

(a) Clear the DTCs.

Chassis > Brake/EPB > Clear DTCs

(b) Turn the ignition switch off.

NEXT

3.

RECONFIRM DTC

(a) Based on the Freeze Frame Data and interview with the customer, attempt to reproduce the conditions when the malfunction occurred.

(b) Check if the same DTC is output.

Chassis > Brake/EPB > Trouble Codes

Result

Proceed to

DTCs C051D54 and C121054 are not output.

A

DTCs C051D54 and/or C121054 are output.

B

A

END

B

4.

CHECK AIRBAG ECU ASSEMBLY

(a) Turn the ignition switch off.

(b) Check that the yaw rate and acceleration sensor (airbag ECU assembly) has been installed properly.

Click here 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; SUPPLEMENTAL RESTRAINT SYSTEMS: CENTER AIRBAG SENSOR ASSEMBLY: INSTALLATION

OK:

The yaw rate and acceleration sensor (airbag ECU assembly) is tightened to the specified torque.

The yaw rate and acceleration sensor (airbag ECU assembly) is not installed in a tilted position.

NG

INSTALL AIRBAG ECU ASSEMBLY

OK

5.

READ VALUE USING GTS (YAW RATE AND ACCELERATION SENSOR)

(a) Check the yaw rate and acceleration sensor output value displayed on the GTS.

Chassis > Brake/EPB > Data List

Tester Display

Measurement Item

Range

Normal Condition

Diagnostic Note

Lateral G

Lateral G

Min.: -25.105 m/s2

Max.: 24.908 m/s2

Turning right: -25.105 to 0.000 m/s2

Turning left: 0.000 to 24.908 m/s2

During turning: Changes in proportion with lateral acceleration

Forward and Rearward G

Forward and rearward G

Min.: -25.105 m/s2

Max.: 24.908 m/s2

During deceleration: -25.105 to 0.000 m/s2

During acceleration: 0.000 to 24.908 m/s2

During acceleration/deceleration: Changes in proportion with acceleration

Yaw Rate Sensor Value

Yaw rate sensor

Min.: -128°/s

Max.: 127°/s

Vehicle stopped: 0°/s

Turning right: -128 to 0°/s

Turning left: 0 to 127°/s

-

Chassis > Brake/EPB > Data List

Tester Display

Lateral G

Forward and Rearward G

Yaw Rate Sensor Value

OK:

The yaw rate and acceleration sensor output value is normal.

OK

REPLACE BRAKE ACTUATOR ASSEMBLY 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (w/o Vacuum Brake Booster): REMOVAL 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (w/o Vacuum Brake Booster): REMOVAL 2024 MY RAV4 RAV4 HV [10/2023 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (w/o Vacuum Brake Booster): REMOVAL

NG

REPLACE AIRBAG ECU ASSEMBLY 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; SUPPLEMENTAL RESTRAINT SYSTEMS: CENTER AIRBAG SENSOR ASSEMBLY: REMOVAL 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; SUPPLEMENTAL RESTRAINT SYSTEMS: CENTER AIRBAG SENSOR ASSEMBLY: REMOVAL 2024 MY RAV4 RAV4 HV [10/2023 -        ]; SUPPLEMENTAL RESTRAINT SYSTEMS: CENTER AIRBAG SENSOR ASSEMBLY: REMOVAL