Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM1000000020CIF
Model Year Start: 2022 Model: RAV4 Prod Date Range: [12/2021 -           ]
Title: A25A-FXS (ENGINE CONTROL): SFI SYSTEM: P05A212; Active Grille Air Shutter "A" Circuit Short to Battery; 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]

DTC

P05A212

Active Grille Air Shutter "A" Circuit Short to Battery

DESCRIPTION

Refer to DTC P059A71.

Click here 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: P059A71,P059A79; Active Grille Air Shutter "A" Actuator Stuck+

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Memory

Note

P05A212

Active Grille Air Shutter "A" Circuit Short to Battery

Short to +B in swing grille actuator assembly or grille shutter motor drive circuit for 7.86 seconds or more (1 trip detection logic).

Radiator shutter assembly

Comes on

DTC stored

  • SAE Code: P05A4
  • DTC for Mexico Models: Does not apply

MONITOR DESCRIPTION

When the swing grille actuator assembly detects that there is a grille shutter circuit malfunction, a DTC request is sent to the ECM and the ECM stores a DTC.

MONITOR STRATEGY

Related DTCs

P05A4: Active grille air shutter range check (High current)

Required Sensors/Components (Main)

Swing grille actuator assembly

Required Sensors/Components (Related)

-

Frequency of Operation

Continuous

Duration

7.86 seconds

MIL Operation

Immediate

Sequence of Operation

None

TYPICAL ENABLING CONDITIONS

Monitor runs whenever the following DTCs are not stored

None

All of the following conditions are met

-

Auxiliary battery voltage

8 V or higher

Time after ignition switch off to ON

0.5 seconds or more

Receive LIN communication signal

Less than 4.608 seconds

TYPICAL MALFUNCTION THRESHOLDS

Active grille air shutter control circuit current

1 A or more

CONFIRMATION DRIVING PATTERN

HINT:

  • After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

    Click here 2021 - 2022 MY RAV4 RAV4 HV [08/2020 - 10/2022]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: DTC CHECK / CLEAR 2023 - 2024 MY RAV4 RAV4 HV [10/2022 -        ]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: DTC CHECK / CLEAR

  • When clearing the permanent DTCs, refer to the "CLEAR PERMANENT DTC" procedure.

    Click here 2021 - 2022 MY RAV4 RAV4 HV [08/2020 - 10/2022]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: DTC CHECK / CLEAR 2023 - 2024 MY RAV4 RAV4 HV [10/2022 -        ]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: DTC CHECK / CLEAR

  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON.
  3. Turn the Techstream on.
  4. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  5. Turn the ignition switch off and wait for at least 30 seconds.
  6. Turn the ignition switch to ON [A].
  7. Turn the Techstream on.
  8. Wait 10 seconds or more [B].
  9. Enter the following menus: Powertrain / Engine / Trouble Codes [C].
  10. Read the pending DTCs.

    HINT:

    • If a pending DTC is output, the system is malfunctioning.
    • If a pending DTC is not output, perform the following procedure.
  11. Enter the following menus: Powertrain / Engine / Utility / All Readiness.
  12. Input the DTC: P05A212.
  13. Check the DTC judgment result.

    Techstream Display

    Description

    NORMAL

    • DTC judgment completed
    • System normal

    ABNORMAL

    • DTC judgment completed
    • System abnormal

    INCOMPLETE

    • DTC judgment not completed
    • Perform driving pattern after confirming DTC enabling conditions

    HINT:

    • If the judgment result is NORMAL, the system is normal.
    • If the judgment result is ABNORMAL, the system has a malfunction.
    • [A] to [C]: Normal judgment procedure.

      The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.

    • When clearing the permanent DTCs, do not disconnect the cable from the auxiliary battery terminal or attempt to clear the DTCs during this procedure, as doing so will clear the universal trip and normal judgment histories.

CAUTION / NOTICE / HINT

NOTICE:

  • In order to ensure safety, before performing troubleshooting or removing the radiator shutter assembly, change the grille shutter control mode to maintenance mode.
  • Vehicle Control History may be stored in the hybrid vehicle control ECU if the engine is malfunctioning. Certain vehicle condition information is recorded when Vehicle Control History is stored. Reading the vehicle conditions recorded in both the Freeze Frame Data and Vehicle Control History can be useful for troubleshooting.

    for AWD with NICKEL METAL HYDRIDE BATTERY

    Click here 2019 - 2024 MY RAV4 HV [02/2019 -        ]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): VEHICLE CONTROL HISTORY

    for LITHIUM-ION BATTERY:

    Click here 2020 - 2024 MY RAV4 HV [06/2020 -        ]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for LITHIUM-ION BATTERY): VEHICLE CONTROL HISTORY

    (Select Powertrain in Health Check and then check the time stamp data.)

    Click here 2021 - 2022 MY RAV4 RAV4 HV [08/2020 - 10/2022]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: DTC CHECK / CLEAR 2023 - 2024 MY RAV4 RAV4 HV [10/2022 -        ]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: DTC CHECK / CLEAR

  • If any "Engine Malfunction" Vehicle Control History item has been stored in the hybrid vehicle control ECU, make sure to clear it. However, as all Vehicle Control History items are cleared simultaneously, if any Vehicle Control History items other than "Engine Malfunction" are stored, make sure to perform any troubleshooting for them before clearing Vehicle Control History.

    for AWD with NICKEL METAL HYDRIDE BATTERY

    Click here 2019 - 2024 MY RAV4 HV [02/2019 -        ]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): VEHICLE CONTROL HISTORY

    for LITHIUM-ION BATTERY:

    Click here 2020 - 2024 MY RAV4 HV [06/2020 -        ]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for LITHIUM-ION BATTERY): VEHICLE CONTROL HISTORY

HINT:

Read Freeze Frame Data using the Techstream. The ECM records vehicle and driving condition information as Freeze Frame Data the moment a DTC is stored. When troubleshooting, Freeze Frame Data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.

PROCEDURE

1.

PERFORM UTILITY USING TECHSTREAM (SWITCH GRILLE SHUTTER CONTROL MODE)

(a) Turn the ignition switch off and wait for 30 seconds or more.

(b) Connect the Techstream to the DLC3.

(c) Turn the ignition switch to ON.

(d) Turn the Techstream on.

(e) Enter the following menus: Powertrain / Engine / Utility / Switch Grille Shutter Control Mode.

Powertrain > Engine > Utility

Tester Display

Switch Grille Shutter Control Mode

(f) According to the display on the Techstream, change the grille shutter control mode from normal mode to maintenance mode.

NEXT

2.

PERFORM UTILITY USING TECHSTREAM (GRILLE SHUTTER INITIALIZATION)

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON.

(c) Turn the Techstream on.

(d) Enter the following menus: Powertrain / Engine / Utility / Grille Shutter Initialization.

Powertrain > Engine > Utility

Tester Display

Grille Shutter Initialization

(e) According to the display on the Techstream, perform initialization (nominal torque).

NEXT

3.

CLEAR DTC

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON.

(c) Turn the Techstream on.

(d) Clear the DTCs.

Powertrain > Engine > Clear DTCs

(e) Turn the ignition switch off and wait for at least 30 seconds.

NEXT

4.

CHECK DTC OUTPUT (DTC P05A212)

(a) Turn the ignition switch to ON.

(b) Turn the Techstream on.

(c) Enter the following menus: Powertrain / Engine / Trouble Codes.

(d) Read the DTCs.

Powertrain > Engine > Trouble Codes

Result

Proceed to

DTC P05A212 is not output

A

DTC P05A212 is output

B

HINT:

Perform "Switch Grille Shutter Control Mode and Grille Shutter Initialization" after replacing the radiator shutter assembly.

Click here 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION

B

REPLACE RADIATOR SHUTTER ASSEMBLY

A

5.

READ VALUE USING TECHSTREAM (GRILLE SHUTTER CONTROL MODE)

(a) Turn the ignition switch to ON.

(b) Turn the Techstream on.

(c) Enter the following menus: Powertrain / Engine / Utility / Switch Grille Shutter Control Mode.

Powertrain > Engine > Utility

Tester Display

Switch Grille Shutter Control Mode

(d) According to the display on the Techstream, change the grille shutter control mode from maintenance mode to normal mode.

(e) Enter the following menus: Powertrain / Engine / Data List / Grille Shutter Control Mode.

Powertrain > Engine > Data List

Tester Display

Grille Shutter Control Mode

(f) Read the value displayed on the Techstream.

Standard:

Techstream Display

Specified Condition

Grille Shutter Control Mode

Normal

NEXT

END