Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM10000000208SF
Model Year Start: 2022 Model: RAV4 Prod Date Range: [12/2021 -           ]
Title: POWER ASSIST SYSTEMS: POWER STEERING SYSTEM (for Type B): C1567; Error in Matching of ECUs; 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]

DTC

C1567

Error in Matching of ECUs

DESCRIPTION

for Gasoline Model:

  • The power steering ECU (rack and pinion power steering gear assembly) determines whether an incompatible ECM, main body ECU (multiplex network body ECU) or skid control ECU (brake actuator assembly) is installed based on the identification information.

for HV Model:

  • The power steering ECU (rack and pinion power steering gear assembly) determines whether an incompatible hybrid vehicle control ECU assembly, main body ECU (multiplex network body ECU) or No. 2 skid control ECU (brake actuator assembly) is installed based on the identification information.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

Warning Indicate

Return-to-normal Condition

Note

C1567

Error in Matching of ECUs

for Gasoline Model:

  • An incompatible ECM is detected
  • An incompatible main body ECU (multiplex network body ECU) is detected
  • An incompatible skid control ECU (Brake actuator assembly) is detected

for HV Model:

  • An incompatible hybrid vehicle control ECU assembly is detected
  • An incompatible main body ECU (multiplex network body ECU) is detected
  • An incompatible No. 2 skid control ECU (brake actuator assembly) is detected

for Gasoline Model:

  • Incorrect ECM
  • Incorrect main body ECU (multiplex network body ECU)
  • Incorrect skid control ECU (brake actuator assembly)
  • Rack and pinion power steering gear assembly

for HV Model:

  • Incorrect hybrid vehicle control ECU assembly
  • Incorrect main body ECU (multiplex network body ECU)
  • Incorrect No. 2 skid control ECU (brake actuator assembly)
  • Rack and pinion power steering gear assembly

EPS warning light: Comes on

Ignition switch is turned to ON again

-

CAUTION / NOTICE / HINT

NOTICE:

If the rack and pinion power steering gear assembly has been replaced, perform assist map writing and torque sensor zero point calibration.

Click here 2019 - 2024 MY RAV4 RAV4 HV [02/2019 -        ]; POWER ASSIST SYSTEMS: POWER STEERING SYSTEM (for Type B): CALIBRATION

PROCEDURE

1.

CONFIRM MODEL

(a) Choose the model to be inspected.

Result

Proceed to

for Gasoline Model

A

for HV Model

B

B

GO TO STEP 6

A

2.

CHECK RELATED PART

(a) Confirm if the related part has the correct part number.

Related Part

ECM

Main body ECU (Multiplex network body ECU)

Skid control ECU (Brake actuator assembly)

NOTICE:

When removing the related part to check it, be sure to follow the appropriate procedures and precautions.

  • ECM

    Click here 2021 - 2022 MY RAV4 [08/2020 - 10/2022]; A25A-FKS (ENGINE CONTROL): ECM: REMOVAL 2023 MY RAV4 [10/2022 - 10/2023]; A25A-FKS (ENGINE CONTROL): ECM: REMOVAL 2024 MY RAV4 [10/2023 -        ]; A25A-FKS (ENGINE CONTROL): ECM: REMOVAL

  • Main body ECU (Multiplex network body ECU)

    Click here 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL 2024 MY RAV4 RAV4 HV [10/2023 -        ]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL

  • Skid control ECU (Brake actuator assembly)

    Click here 2021 - 2022 MY RAV4 RAV4 HV [08/2020 - 10/2022]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (w/ Vacuum Brake Booster): REMOVAL 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (w/ Vacuum Brake Booster): REMOVAL 2024 MY RAV4 RAV4 HV [10/2023 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (w/ Vacuum Brake Booster): REMOVAL

Result

Proceed to

The related part has the correct part number.

A

The related part has an incorrect part number.

B

B

GO TO STEP 4

A

3.

CHECK FOR DTC

(a) Select Health Check on the Techstream screen and check if system DTCs of the related part are output.

HINT:

If system DTCs of the related part are stored, assist map writing to the power steering ECU (rack and pinion power steering gear assembly) may not be performed properly.

Result

Proceed to

System DTCs of the related part are output.

A

System DTCs of the related part are not output.

B

A

REPAIR CIRCUIT INDICATED BY OUTPUT CODE

B

REPLACE RACK AND PINION POWER STEERING GEAR ASSEMBLY 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; STEERING GEAR / LINKAGE: STEERING GEAR: REMOVAL 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; STEERING GEAR / LINKAGE: STEERING GEAR: REMOVAL 2024 MY RAV4 RAV4 HV [10/2023 -        ]; STEERING GEAR / LINKAGE: STEERING GEAR: REMOVAL

4.

REPLACE RELATED PART WITH PART THAT HAS CORRECT PART NUMBER

(a) Replace the related part with one that has the correct part number.

  • ECM

    Click here 2021 - 2022 MY RAV4 [08/2020 - 10/2022]; A25A-FKS (ENGINE CONTROL): ECM: REMOVAL 2023 MY RAV4 [10/2022 - 10/2023]; A25A-FKS (ENGINE CONTROL): ECM: REMOVAL 2024 MY RAV4 [10/2023 -        ]; A25A-FKS (ENGINE CONTROL): ECM: REMOVAL

  • Main body ECU (Multiplex network body ECU)

    Click here 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL 2024 MY RAV4 RAV4 HV [10/2023 -        ]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL

  • Skid control ECU (Brake actuator assembly)

    Click here 2021 - 2022 MY RAV4 RAV4 HV [08/2020 - 10/2022]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (w/ Vacuum Brake Booster): REMOVAL 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (w/ Vacuum Brake Booster): REMOVAL 2024 MY RAV4 RAV4 HV [10/2023 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (w/ Vacuum Brake Booster): REMOVAL

NEXT

5.

CHECK FOR DTC

(a) Check for DTCs.

Chassis > EMPS > Trouble Codes

Result

Proceed to

DTCs are not output.

A

DTCs are output.

B

A

END

B

REPLACE RACK AND PINION POWER STEERING GEAR ASSEMBLY 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; STEERING GEAR / LINKAGE: STEERING GEAR: REMOVAL 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; STEERING GEAR / LINKAGE: STEERING GEAR: REMOVAL 2024 MY RAV4 RAV4 HV [10/2023 -        ]; STEERING GEAR / LINKAGE: STEERING GEAR: REMOVAL

6.

CHECK RELATED PART

(a) Confirm if the related part has the correct part number.

Related Part

Hybrid vehicle control ECU assembly

Main body ECU (Multiplex network body ECU)

No. 2 skid control ECU (brake actuator assembly)

NOTICE:

When removing the related part to check it, be sure to follow the appropriate procedures and precautions.

  • Hybrid vehicle control ECU assembly

    Click here 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL 2024 MY RAV4 RAV4 HV [10/2023 -        ]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL

  • Main body ECU (Multiplex network body ECU)

    Click here 2022 MY RAV4 HV [12/2021 - 10/2022]; HYBRID / BATTERY CONTROL: HYBRID VEHICLE CONTROL ECU: REMOVAL 2023 MY RAV4 HV [10/2022 - 10/2023]; HYBRID / BATTERY CONTROL: HYBRID VEHICLE CONTROL ECU: REMOVAL 2024 MY RAV4 HV [10/2023 -        ]; HYBRID / BATTERY CONTROL: HYBRID VEHICLE CONTROL ECU: REMOVAL

  • No. 2 skid control ECU (brake actuator assembly)

    Click here 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (w/o Vacuum Brake Booster): REMOVAL 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (w/o Vacuum Brake Booster): REMOVAL 2024 MY RAV4 RAV4 HV [10/2023 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (w/o Vacuum Brake Booster): REMOVAL

Result

Proceed to

The related part has the correct part number.

A

The related part has an incorrect part number.

B

B

GO TO STEP 8

A

7.

CHECK FOR DTC

(a) Select Health Check on the Techstream screen and check if system DTCs of the related part are output.

HINT:

If system DTCs of the related part are stored, assist map writing to the power steering ECU (rack and pinion power steering gear assembly) may not be performed properly.

Result

Proceed to

System DTCs of the related part are output.

A

System DTCs of the related part are not output.

B

A

REPAIR CIRCUIT INDICATED BY OUTPUT CODE

B

REPLACE RACK AND PINION POWER STEERING GEAR ASSEMBLY 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; STEERING GEAR / LINKAGE: STEERING GEAR: REMOVAL 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; STEERING GEAR / LINKAGE: STEERING GEAR: REMOVAL 2024 MY RAV4 RAV4 HV [10/2023 -        ]; STEERING GEAR / LINKAGE: STEERING GEAR: REMOVAL

8.

REPLACE RELATED PART WITH PART THAT HAS CORRECT PART NUMBER

(a) Replace the related part with one that has the correct part number.

  • Hybrid vehicle control ECU assembly

    Click here 2022 MY RAV4 HV [12/2021 - 10/2022]; HYBRID / BATTERY CONTROL: HYBRID VEHICLE CONTROL ECU: REMOVAL 2023 MY RAV4 HV [10/2022 - 10/2023]; HYBRID / BATTERY CONTROL: HYBRID VEHICLE CONTROL ECU: REMOVAL 2024 MY RAV4 HV [10/2023 -        ]; HYBRID / BATTERY CONTROL: HYBRID VEHICLE CONTROL ECU: REMOVAL

  • Main body ECU (Multiplex network body ECU)

    Click here 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL 2024 MY RAV4 RAV4 HV [10/2023 -        ]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL

  • No. 2 skid control ECU (brake actuator assembly)

    Click here 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (w/o Vacuum Brake Booster): REMOVAL 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (w/o Vacuum Brake Booster): REMOVAL 2024 MY RAV4 RAV4 HV [10/2023 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (w/o Vacuum Brake Booster): REMOVAL

NEXT

9.

CHECK FOR DTC

(a) Check for DTCs.

Chassis > EMPS > Trouble Codes

Result

Proceed to

DTCs are not output.

A

DTCs are output.

B

A

END

B

REPLACE RACK AND PINION POWER STEERING GEAR ASSEMBLY 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; STEERING GEAR / LINKAGE: STEERING GEAR: REMOVAL 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; STEERING GEAR / LINKAGE: STEERING GEAR: REMOVAL 2024 MY RAV4 RAV4 HV [10/2023 -        ]; STEERING GEAR / LINKAGE: STEERING GEAR: REMOVAL