Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001ZV6T
Model Year Start: 2022 Model: RAV4 Prod Date Range: [12/2021 - 10/2022]
Title: GF1A (TRANSFER / 4WD / AWD): TRANSFER CASE FRONT OIL SEAL (for LH Side): REPLACEMENT; 2022 MY RAV4 [12/2021 - 10/2022]

REPLACEMENT

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during the transfer case front oil seal removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced

Replacement Part or Procedure

Necessary Procedure

Effect/Inoperative when not Performed

Link

*: When performing learning using the Techstream.

Click here 2019 - 2022 MY RAV4 [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PARKING SUPPORT BRAKE SYSTEM (for Gasoline Model): CALIBRATION

Disconnect cable from negative battery terminal

Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)

Stop and start system

2022 MY RAV4 [12/2021 - 10/2022]; STOP AND START: STOP AND START SYSTEM: PRECAUTION

Perform steering sensor zero point calibration

Lane control system

2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; PRE-COLLISION: PRE-COLLISION SYSTEM: INITIALIZATION

Parking support brake system*

Pre-collision system

Memorize steering angle neutral point

Parking assist monitor system

2019 - 2022 MY RAV4 RAV4 HV [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PARKING ASSIST MONITOR SYSTEM: INITIALIZATION

Panoramic view monitor system

2019 - 2022 MY RAV4 [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PANORAMIC VIEW MONITOR SYSTEM (for Gasoline Model): INITIALIZATION

Reset back door close position

Power back door system

2019 - 2023 MY RAV4 [11/2018 - 10/2023]; DOOR / HATCH: POWER BACK DOOR SYSTEM (for Gasoline Model): INITIALIZATION

Back door lock initialization

Power door lock control system

2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; DOOR LOCK: POWER DOOR LOCK CONTROL SYSTEM: INITIALIZATION

Automatic transaxle assembly

  • Perform reset memory
  • Input transaxle compensation code into ECM
  • Perform road test to allow ECM to learn
  • Large shift shock
  • Deterioration of fuel efficiency

for Initialization: 2019 - 2024 MY RAV4 [11/2018 -        ]; UB80F (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE SYSTEM: INITIALIZATION

for Registration: 2019 - 2024 MY RAV4 [11/2018 -        ]; UB80F (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE SYSTEM: REGISTRATION

Automatic transaxle fluid

ATF thermal degradation estimate reset

The value of the Data List item "ATF Thermal Degradation Estimate" is not estimated correctly

2019 - 2024 MY RAV4 [11/2018 -        ]; UB80F (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE SYSTEM: INITIALIZATION

Front wheel alignment adjustment

  • Perform reset memory
  • Perform acceleration sensor zero point calibration and store system information memorization.
  • VSC is disabled or malfunctions
  • DTCs are output
  • Slip indicator light illuminates
  • ABS warning light illuminates

2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/ Vacuum Brake Booster): UTILITY

Suspension, tires, etc.

Television camera assembly optical axis (Back camera position setting)

Parking assist monitor system

2019 - 2022 MY RAV4 RAV4 HV [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PARKING ASSIST MONITOR SYSTEM: CALIBRATION

Parking assist ECU initialization

Panoramic view monitor system (for Gasoline model)

2019 - 2022 MY RAV4 [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PANORAMIC VIEW MONITOR SYSTEM (for Gasoline Model): CALIBRATION

Panoramic view monitor system (for HV model)

2019 - 2022 MY RAV4 HV [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PANORAMIC VIEW MONITOR SYSTEM (for HV Model): CALIBRATION

NOTICE:

After the ignition switch is turned off, the navigation system requires approximately a minute to record various types of memory and settings. As a result, after turning the ignition switch off, wait a minute or more before disconnecting the cable from the negative (-) battery terminal.

Waiting Time before Disconnecting Cable from Negative (-) Battery Terminal

System Name

See Procedure

Vehicle enrolled in Toyota Audio Multimedia system or safety connect system

6 minutes

Vehicle not enrolled in Toyota Audio Multimedia system and safety connect system

1 minute

CAUTION:

  • The engine assembly with transaxle is very heavy. Be sure to follow the procedure described in the repair manual, or the engine lifter may suddenly drop or the engine assembly with transaxle may fall off the engine lifter.

    *a

    An Object Exceeding Weight Limit of Engine Lifter

  • To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.
  • The automatic transaxle assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the transmission jack may suddenly drop.

    *a

    An Object Exceeding Weight Limit of Transmission Jack

PROCEDURE

1. REMOVE TRANSFER ASSEMBLY

Click here 2022 MY RAV4 [12/2021 - 10/2022]; GF1A (TRANSFER / 4WD / AWD): TRANSFER ASSEMBLY: REMOVAL

2. REMOVE TRANSFER AND TRANSAXLE SETTING STUD BOLT

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; GF1A (TRANSFER / 4WD / AWD): TRANSFER ASSEMBLY: DISASSEMBLY+

3. SECURE TRANSFER ASSEMBLY

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; GF1A (TRANSFER / 4WD / AWD): TRANSFER ASSEMBLY: DISASSEMBLY+

4. REMOVE TRANSFER CASE OIL SEAL

(a) Using SST, remove the transfer case oil seal from the transfer case.

SST: 09308-00010

NOTICE:

  • Do not scratch the press-fitting surface of the transfer case oil seal.
  • Wear or damage to the front drive shaft oil seal RH on the transmission side will cause transfer oil leakage.

    If it is worn or damaged, replace the front drive shaft oil seal RH.

    Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; UB80F (AUTOMATIC TRANSMISSION / TRANSAXLE): DIFFERENTIAL OIL SEAL (for RH Side): REPLACEMENT+

*1

Transfer Case Oil Seal

5. INSTALL TRANSFER CASE OIL SEAL

(a) Coat the lip of a new transfer case oil seal with MP grease.

(b) Using SST and a hammer, tap in a new transfer case oil seal as shown in the illustration.

SST: 09608-10010

SST: 09950-70010

09951-07100

Drive in depth (A):

9.5 to 10.5 mm (0.375 to 0.413 in.)

NOTICE:

  • Tap the transfer case oil seal uniformly so that the transfer case oil seal is straight.
  • Do not tap the transfer case oil seal in too far.

*1

Transfer Case Oil Seal

6. REMOVE TRANSFER ASSEMBLY

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; GF1A (TRANSFER / 4WD / AWD): TRANSFER ASSEMBLY: REASSEMBLY+

7. INSTALL TRANSFER AND TRANSAXLE SETTING STUD BOLT

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; GF1A (TRANSFER / 4WD / AWD): TRANSFER ASSEMBLY: REASSEMBLY+

8. INSTALL TRANSFER ASSEMBLY

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; GF1A (TRANSFER / 4WD / AWD): TRANSFER ASSEMBLY: INSTALLATION