HYBRID / BATTERY CONTROL: HV BATTERY STACK (for LITHIUM-ION BATTERY): INSTALLATION; 2022 - 2024 MY RAV4 HV [12/2021

Last Modified: 01-30-2024	6.11:8.1.0	Doc ID: RM100000001ZTQS
Model Year Start: 2022	Model: RAV4 HV	Prod Date Range: [12/2021 - ]
Title: HYBRID / BATTERY CONTROL: HV BATTERY STACK (for LITHIUM-ION BATTERY): INSTALLATION; 2022 - 2024 MY RAV4 HV [12/2021 - ]

INSTALLATION

1. INSTALL NO. 2 HV SUPPLY STACK SUB-ASSEMBLY

CAUTION:

Be sure to wear insulated gloves and protective goggles.

(a) Install the No. 2 HV supply stack sub-assembly with the 4 nuts.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

(b) Engage the claw.

(d) Install the nut to connect the ground terminal.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

2. INSTALL NO. 1 HV SUPPLY STACK SUB-ASSEMBLY

CAUTION:

Be sure to wear insulated gloves and protective goggles.

(a) Install the No. 1 HV supply stack sub-assembly with the 4 nuts.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

(b) Engage the claw.

NOTICE:

Make sure that the connector is connected securely.

3. INSTALL BATTERY ECU ASSEMBLY

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4. INSTALL NO. 1 HYBRID BATTERY COVER INTAKE DUCT

CAUTION:

Be sure to wear insulated gloves and protective goggles.

(a) Install the No. 1 hybrid battery cover intake duct LH to the HV battery with the clip.

(b) Engage the claw of hybrid battery thermistor (sensor portion) to connect the No. 1 hybrid battery cover intake duct LH.

5. INSTALL NO. 2 HYBRID BATTERY SHIELD SUB-ASSEMBLY

CAUTION:

Be sure to wear insulated gloves and protective goggles.

(a) Install the No. 2 hybrid battery shield sub-assembly to the HV battery with the bolt and 3 nuts.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

6. INSTALL HYBRID BATTERY TERMINAL BLOCK

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7. INSTALL HV BATTERY JUNCTION BLOCK ASSEMBLY

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8. INSTALL NO. 1 HV BATTERY HOSE

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9. INSTALL UPPER HV BATTERY COVER SUB-ASSEMBLY

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10. INSTALL HV BATTERY

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11. PERFORM INITIALIZATION

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