Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001R5H6
Model Year Start: 2021 Model: RAV4 Prod Date Range: [08/2020 -           ]
Title: SUPPLEMENTAL RESTRAINT SYSTEMS: AIRBAG SYSTEM: B1920-B1923; Short in Rear P/T Squib (RH) Circuit; 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]

DTC

B1920

Short in Rear P/T Squib (RH) Circuit

DTC

B1921

Open in Rear P/T Squib (RH) Circuit

DTC

B1922

Short in Rear P/T Squib (RH) Circuit (to Ground)

DTC

B1923

Short in Rear P/T Squib (RH) Circuit (to +B)

DESCRIPTION

The rear seat belt pretensioner RH circuit consists of the airbag ECU assembly and rear seat outer belt assembly RH.

This circuit instructs the SRS to deploy when deployment conditions are met.

These DTCs are stored when a malfunction is detected in the rear seat belt pretensioner RH circuit.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

Warning Indicate

Test Mode / Check Mode

B1920

Short in Rear P/T Squib (RH) Circuit

One of the following conditions is met:

  • The airbag ECU assembly detects a line short circuit signal 5 times in the rear seat belt pretensioner RH circuit during the primary check.
  • A rear seat outer belt assembly RH malfunction.
  • An airbag ECU assembly malfunction.
  • Floor wire
  • Rear seat outer belt assembly RH
  • Airbag ECU assembly

Comes on

Applicable

B1921

Open in Rear P/T Squib (RH) Circuit

One of the following conditions is met:

  • The airbag ECU assembly detects an open circuit signal in the rear seat belt pretensioner RH circuit for 2 seconds.
  • A rear seat outer belt assembly RH malfunction.
  • An airbag ECU assembly malfunction.
  • Floor wire
  • Rear seat outer belt assembly RH
  • Airbag ECU assembly

Comes on

Applicable

B1922

Short in Rear P/T Squib (RH) Circuit (to Ground)

One of the following conditions is met:

  • The airbag ECU assembly detects a short circuit to ground signal in the rear seat belt pretensioner RH circuit for 0.5 seconds.
  • A rear seat outer belt assembly RH malfunction.
  • An airbag ECU assembly malfunction.
  • Floor wire
  • Rear seat outer belt assembly RH
  • Airbag ECU assembly

Comes on

Applicable

B1923

Short in Rear P/T Squib (RH) Circuit (to +B)

One of the following conditions is met:

  • The airbag ECU assembly detects a short circuit to B+ signal in the rear seat belt pretensioner RH circuit for 0.5 seconds.
  • A rear seat outer belt assembly RH malfunction.
  • An airbag ECU assembly malfunction.
  • Floor wire
  • Rear seat outer belt assembly RH
  • Airbag ECU assembly

Comes on

Applicable

WIRING DIAGRAM

w/o Selectable Force Limmiter:
w/ Selectable Force Limmiter:
w/o Front Seat Cushion Airbag:

CAUTION / NOTICE / HINT

NOTICE:

  • When disconnecting the cable from the negative (-) auxiliary battery terminal while performing repairs, some systems need to be initialized after the cable is reconnected.

    Click here 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2024 MY RAV4 RAV4 HV [10/2023 -        ]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION

  • After replacing the airbag ECU assembly, refer to initialization.

    Click here 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2024 MY RAV4 RAV4 HV [10/2023 -        ]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION

HINT:

To perform the simulation method, enter check mode (signal check) with the Techstream (Click here 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; SUPPLEMENTAL RESTRAINT SYSTEMS: AIRBAG SYSTEM: CHECK MODE PROCEDURE ), and then wiggle each connector of the airbag system or drive the vehicle on various types of road (Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS: HOW TO PROCEED WITH TROUBLESHOOTING ).

PROCEDURE

1.

CHECK CONNECTORS

(a) Turn the power switch off.

*1

Rear Seat Outer Belt Assembly RH

*2

Airbag ECU Assembly

*3

Floor Wire

(b) Disconnect the cable from the negative (-) auxiliary battery terminal, and wait for at least 90 seconds.

(c) Check that the connectors are properly connected to the rear seat outer belt assembly RH and airbag ECU assembly.

OK:

The connectors are properly connected.

HINT:

If the connectors are not properly connected, reconnect the connectors and proceed to the next inspection.

(d) Disconnect the connectors from the rear seat outer belt assembly RH and airbag ECU assembly.

(e) Check that the terminals of the connectors are not deformed or damaged.

OK:

The terminals are not deformed or damaged.

(f) Check that the floor wire connector (on the rear seat outer belt assembly RH side) is not loose, deformed or damaged.

OK:

The connector locking button is not disengaged, and the claw of the lock is not deformed or damaged.

(g) Check that the short springs of the activation prevention mechanism of the floor wire connector are not deformed or damaged.

OK:

The short springs are not deformed or damaged.

NG

REPLACE FLOOR WIRE

OK

2.

CHECK REAR SEAT OUTER BELT ASSEMBLY RH

(a) Connect the connector to the airbag ECU assembly.

*1

Rear Seat Outer Belt Assembly RH

*2

Airbag ECU Assembly

*3

SST

*a

Front view of wire harness connector

(to Rear Seat Outer Belt Assembly RH)

(b) Connect the white wire side of SST (resistance: 2.1 Ω) to connector C.

CAUTION:

Never connect the tester to the rear seat outer belt assembly RH for measurement, as this may lead to a serious injury due to airbag deployment.

NOTICE:

  • Do not forcibly insert SST into the terminals of the connector when connecting SST.
  • Insert SST straight into the terminals of the connector.

SST: 09843-18061

(c) Connect the cable to the negative (-) auxiliary battery terminal, and wait for at least 2 seconds.

(d) Turn the power switch on (IG), and wait for at least 60 seconds.

(e) Clear the DTCs stored in memory.

Click here 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; SUPPLEMENTAL RESTRAINT SYSTEMS: AIRBAG SYSTEM: DTC CHECK / CLEAR

Body Electrical > SRS Airbag > Clear DTCs

(f) Turn the power switch off.

(g) Turn the power switch on (IG), and wait for at least 60 seconds.

(h) Check for DTCs.

Click here 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; SUPPLEMENTAL RESTRAINT SYSTEMS: AIRBAG SYSTEM: DTC CHECK / CLEAR

Body Electrical > SRS Airbag > Trouble Codes

HINT:

Codes other than DTC B1920, B1921, B1922 and B1923 may be output at this time, but they are not related to this check.

(i) Turn the power switch off.

(j) Disconnect the cable from the negative (-) auxiliary battery terminal, and wait for at least 90 seconds.

(k) Disconnect SST from connector C.

DTCs B1920, B1921, B1922 and B1923 are not output

REPLACE REAR SEAT OUTER BELT ASSEMBLY RH 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; SEAT BELT: REAR SEAT OUTER BELT ASSEMBLY: REMOVAL 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; SEAT BELT: REAR SEAT OUTER BELT ASSEMBLY: REMOVAL 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; SEAT BELT: REAR SEAT OUTER BELT ASSEMBLY: REMOVAL 2024 MY RAV4 RAV4 HV [10/2023 -        ]; SEAT BELT: REAR SEAT OUTER BELT ASSEMBLY: REMOVAL

DTC B1920, B1921, B1922 or B1923 is output

3.

CHECK FLOOR WIRE

(a) Disconnect the floor wire from the airbag ECU assembly.

*1

Rear Seat Outer Belt Assembly RH

*2

Airbag ECU Assembly

*3

Floor Wire

*a

Front view of wire harness connector

(to Rear Seat Outer Belt Assembly RH)

Release the activation prevention mechanism

(b) Check for a short to B+ in the circuit.

(1) Connect the cable to the negative (-) auxiliary battery terminal.

(2) Turn the power switch on (IG).

(3) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Switch Condition

Specified Condition

M22-1 (RR+) - Body ground

Power switch on (IG)

Below 1 V

M22-2 (RR-) - Body ground

Power switch on (IG)

Below 1 V

(4) Turn the power switch off.

(5) Disconnect the cable from the negative (-) auxiliary battery terminal, and wait for at least 90 seconds.

(c) Check for an open in the circuit.

(1) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

M22-1 (RR+) - M22-2 (RR-)

Always

Below 1 Ω

(d) Check for a short to ground in the circuit.

(1) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

M22-1 (RR+) - Body ground

Always

1 MΩ or higher

M22-2 (RR-) - Body ground

Always

1 MΩ or higher

(e) Check for a short in the circuit.

(1) Release the activation prevention mechanism built into connector B.

Click here 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; SUPPLEMENTAL RESTRAINT SYSTEMS: AIRBAG SYSTEM: SYSTEM DESCRIPTION

(2) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

M22-1 (RR+) - M22-2 (RR-)

Always

1 MΩ or higher

(3) Restore the released activation prevention mechanism of connector B to the original condition.

NG

REPLACE FLOOR WIRE

OK

4.

CHECK DTC

(a) Connect the connectors to the rear seat outer belt assembly RH and airbag ECU assembly.

*1

Rear Seat Outer Belt Assembly RH

*2

Airbag ECU Assembly

(b) Connect the cable to the negative (-) auxiliary battery terminal, and wait for at least 2 seconds.

(c) Turn the power switch on (IG), and wait for at least 60 seconds.

(d) Clear the DTCs stored in memory.

Click here 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; SUPPLEMENTAL RESTRAINT SYSTEMS: AIRBAG SYSTEM: DTC CHECK / CLEAR

Body Electrical > SRS Airbag > Clear DTCs

(e) Turn the power switch off.

(f) Turn the power switch on (IG), and wait for at least 60 seconds.

(g) Check for DTCs.

Click here

Body Electrical > SRS Airbag > Trouble Codes

HINT:

Codes other than DTC B1920, B1921, B1922 and B1923 may be output at this time, but they are not related to this check.

DTCs B1920, B1921, B1922 and B1923 are not output

USE SIMULATION METHOD TO CHECK

DTC B1920, B1921, B1922 or B1923 is output

REPLACE AIRBAG ECU ASSEMBLY 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; SUPPLEMENTAL RESTRAINT SYSTEMS: CENTER AIRBAG SENSOR ASSEMBLY: REMOVAL 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; SUPPLEMENTAL RESTRAINT SYSTEMS: CENTER AIRBAG SENSOR ASSEMBLY: REMOVAL 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; SUPPLEMENTAL RESTRAINT SYSTEMS: CENTER AIRBAG SENSOR ASSEMBLY: REMOVAL 2024 MY RAV4 RAV4 HV [10/2023 -        ]; SUPPLEMENTAL RESTRAINT SYSTEMS: CENTER AIRBAG SENSOR ASSEMBLY: REMOVAL