Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001R23A
Model Year Start: 2021 Model: RAV4 Prod Date Range: [08/2020 -           ]
Title: NETWORKING: CAN COMMUNICATION SYSTEM (for Gasoline Model): Open in Bus 4 Main Bus Line; 2021 - 2024 MY RAV4 [08/2020 -        ]

Open in Bus 4 Main Bus Line

DESCRIPTION

There may be a short circuit between the CAN main bus wires and/or CAN branch wires when the resistance between terminals 22 (CA2H) and 7 (CA2L) of the central gateway ECU (network gateway ECU) is below 54 Ω.

Symptom

Trouble Area

Resistance between terminals 22 (CA2H) and 7 (CA2L) of the central gateway ECU (network gateway ECU) is below 54 Ω.
  • Open in CAN main bus wire
  • Central gateway ECU (network gateway ECU)
  • Airbag ECU assembly
  • No. 1 CAN junction connector
  • No. 4 CAN junction connector
  • No. 6 CAN junction connector

This malfunction is not related to the lines of a CAN branch or to ECUs or sensors connected to a CAN branch.

WIRING DIAGRAM

CAUTION / NOTICE / HINT

CAUTION:

When performing the confirmation driving pattern, obey all speed limits and traffic laws.

NOTICE:

  • Because the order of diagnosis is important to allow correct diagnosis, make sure to begin troubleshooting using How to Proceed with Troubleshooting when CAN communication system related DTCs are output.

    Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; NETWORKING: CAN COMMUNICATION SYSTEM (for Gasoline Model): HOW TO PROCEED WITH TROUBLESHOOTING

  • Before measuring the resistance of the CAN bus, turn the ignition switch off and leave the vehicle for 1 minute or more without operating the key or any switches, or opening or closing the doors. After that, disconnect the cable from the negative (-) battery terminal and leave the vehicle for 1 minute or more before measuring the resistance.
  • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

    Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

  • Some parts must be initialized and set when replacing or removing and installing parts.

    Click here 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2024 MY RAV4 RAV4 HV [10/2023 -        ]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION

  • After performing repairs, perform the DTC check procedure and confirm that the DTCs are not output again.

    DTC check procedure: Turn the ignition switch to ON and wait for 1 minute or more. Then operate the suspected malfunctioning system and drive the vehicle at 60 km/h (37 mph) or more for 5 minutes or more.

  • After the repair, perform the CAN bus check and check that all the ECUs and sensors connected to the CAN communication system are displayed as normal.

    Click here 2021 MY RAV4 [08/2020 - 12/2021]; NETWORKING: CAN COMMUNICATION SYSTEM (for Gasoline Model): DIAGNOSIS SYSTEM 2022 MY RAV4 [12/2021 - 10/2022]; NETWORKING: CAN COMMUNICATION SYSTEM (for Gasoline Model): DIAGNOSIS SYSTEM 2023 MY RAV4 [10/2022 - 10/2023]; NETWORKING: CAN COMMUNICATION SYSTEM (for Gasoline Model): DIAGNOSIS SYSTEM 2024 MY RAV4 [10/2023 -        ]; NETWORKING: CAN COMMUNICATION SYSTEM (for Gasoline Model): DIAGNOSIS SYSTEM

HINT:

  • Operating the ignition switch, any switches or any doors triggers related ECU and sensor communication with the CAN, which causes resistance variation.
  • Even after DTCs are cleared, if a DTC is stored again after driving the vehicle for a while, the malfunction may be occurring due to vibration of the vehicle. In such a case, wiggling the ECUs or wire harness while performing the inspection below may help determine the cause of the malfunction.

PROCEDURE

1.

CHECK FOR OPEN IN CAN BUS WIRE (NO. 1 CAN JUNCTION CONNECTOR)

(a) Disconnect the cable from the negative (-) battery terminal.

(b) Disconnect the No. 1 CAN junction connector.

*a

Front view of wire harness connector

(to No. 1 CAN Junction Connector)

*b

to No. 4 CAN Junction Connector

*c

to No. 6 CAN Junction Connector

-

-

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

Connected to

G96-9 (CANH) - G96-20 (CANL)

Cable disconnected from negative (-) battery terminal

108 to 132 Ω

No. 4 CAN junction connector

G96-10 (CANH) - G96-21 (CANL)

Cable disconnected from negative (-) battery terminal

108 to 132 Ω

No. 6 CAN junction connector

Result

Proceed to

OK

A

NG (No. 6 CAN junction connector CAN main wire)

B

NG (No. 4 CAN junction connector CAN main wire)

C
A

REPLACE NO. 1 CAN JUNCTION CONNECTOR
C

GO TO STEP 3

B

2.

CHECK FOR OPEN IN CAN BUS WIRE (NO. 6 CAN JUNCTION CONNECTOR)

(a) Reconnect the G96 No. 1 CAN junction connector.

(b) Disconnect the No. 6 CAN junction connector.

*a

Front view of wire harness connector

(to No. 6 CAN Junction Connector)

*b

to Central Gateway ECU (Network Gateway ECU)

*c

to No. 1 CAN Junction Connector

-

-

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

Connected to

M31-3 (CANH) - M31-9 (CANL)

Cable disconnected from negative (-) battery terminal

108 to 132 Ω

Central gateway ECU (network gateway ECU)

M31-4 (CANH) - M31-10 (CANL)

Cable disconnected from negative (-) battery terminal

108 to 132 Ω

No. 1 CAN junction connector

Result

Proceed to

OK

A

NG (Central gateway ECU [network gateway ECU] CAN main wire)

B

NG (No. 1 CAN junction connector CAN main wire)

C
A

REPLACE NO. 6 CAN JUNCTION CONNECTOR
B

GO TO STEP 4

C

REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (NO. 6 CAN JUNCTION CONNECTOR - NO. 1 CAN JUNCTION CONNECTOR)

3.

CHECK FOR OPEN IN CAN BUS WIRE (NO. 4 CAN JUNCTION CONNECTOR)

(a) Reconnect the G96 No. 1 CAN junction connector.

(b) Disconnect the No. 4 CAN junction connector.

*a

Front view of wire harness connector

(to No. 4 CAN Junction Connector)

*b

to Airbag ECU Assembly

*c

to No. 1 CAN Junction Connector

-

-

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

Connected to

G104-2 (CANH) - G104-8 (CANL)

Cable disconnected from negative (-) battery terminal

108 to 132 Ω

Airbag ECU assembly

G104-4 (CANH) - G104-10 (CANL)

Cable disconnected from negative (-) battery terminal

108 to 132 Ω

No. 1 CAN junction connector

Result

Proceed to

OK

A

NG (Airbag ECU assembly CAN main wire)

B

NG (No. 1 CAN junction connector CAN main wire)

C
A

REPLACE NO. 4 CAN JUNCTION CONNECTOR
B

GO TO STEP 5

C

REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (NO. 4 CAN JUNCTION CONNECTOR - NO. 1 CAN JUNCTION CONNECTOR)

4.

CHECK FOR OPEN IN CAN BUS WIRE (CENTRAL GATEWAY ECU [NETWORK GATEWAY ECU] - NO. 6 CAN JUNCTION CONNECTOR)

(a) Reconnect the M31 No. 6 CAN junction connector.

(b) Disconnect the central gateway ECU (network gateway ECU) connector.

*a

Front view of wire harness connector

(to Central Gateway ECU (Network Gateway ECU))

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

G72-22 (CA2H) - G72-7 (CA2L)

Cable disconnected from negative (-) battery terminal

108 to 132 Ω
OK

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NG

REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (CENTRAL GATEWAY ECU (NETWORK GATEWAY ECU) - NO. 6 CAN JUNCTION CONNECTOR)

5.

CHECK FOR OPEN IN CAN BUS WIRE (AIRBAG ECU ASSEMBLY - NO. 4 CAN JUNCTION CONNECTOR)

(a) Reconnect the G104 No. 4 CAN junction connector.

(b) Disconnect the airbag ECU assembly connector.

Click here 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; SUPPLEMENTAL RESTRAINT SYSTEMS: AIRBAG SYSTEM: PRECAUTION

*a

Front view of wire harness connector

(to Airbag ECU Assembly)

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

G70-26 (CANH) - G70-27 (CANL)

Cable disconnected from negative (-) battery terminal

108 to 132 Ω
OK

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NG

REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (AIRBAG ECU ASSEMBLY - NO. 4 CAN JUNCTION CONNECTOR)