Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001R19A
Model Year Start: 2021 Model: RAV4 HV Prod Date Range: [08/2020 - 12/2021]
Title: A25A-FXS (FUEL): FUEL PRESSURE SENSOR (for High Pressure): REMOVAL; 2021 MY RAV4 HV [08/2020 - 12/2021]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel pressure sensor removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

*: When performing learning using the Techstream.

Click here 2019 - 2022 MY RAV4 HV [02/2019 - 10/2022]; PARK ASSIST / MONITORING: PARKING SUPPORT BRAKE SYSTEM (for HV Model): CALIBRATION

Auxiliary battery terminal is disconnected/reconnected

Perform steering sensor zero point calibration

Lane control system

2019 - 2021 MY RAV4 RAV4 HV [11/2018 - 12/2021]; PRE-COLLISION: PRE-COLLISION SYSTEM: INITIALIZATION

Parking support brake system*

Pre-collision system

Lighting system (EXT) (w/ AFS)

Memorize steering angle neutral point

Parking assist monitor system

2019 - 2022 MY RAV4 RAV4 HV [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PARKING ASSIST MONITOR SYSTEM: INITIALIZATION

Panoramic view monitor system

2019 - 2022 MY RAV4 HV [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PANORAMIC VIEW MONITOR SYSTEM (for HV Model): INITIALIZATION

Reset back door close position

Power back door system

2019 - 2023 MY RAV4 HV [11/2018 - 10/2023]; DOOR / HATCH: POWER BACK DOOR SYSTEM (for HV Model): INITIALIZATION

Back door lock initialization

Power door lock control system

2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; DOOR LOCK: POWER DOOR LOCK CONTROL SYSTEM: INITIALIZATION

  • Replacement of fuel pressure sensor (for high pressure)
  • Replacement of throttle body with motor assembly
  • Cleaning the deposits from the throttle body with motor assembly
  • Replacement of EGR valve assembly
  • Gas leak from exhaust system is repaired

Inspection after repair

  • Poor idle, etc.
  • Engine start function, etc.

2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION

CAUTION:

  • Never perform work on fuel system components near any possible ignition sources.
  • Vaporized fuel could ignite, resulting in a serious accident.
  • Do not perform work on fuel system components without first disconnecting the cable from the negative (-) auxiliary battery terminal.
  • Sparks could cause vaporized fuel to ignite, resulting in a serious accident.
  • To prevent serious injury due to fuel spray from the high-pressure fuel lines, always discharge fuel system pressure before removing any fuel system components.

NOTICE:

This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

PROCEDURE

1. PRECAUTION

NOTICE:

After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

2. DISCHARGE FUEL SYSTEM PRESSURE

Click here 2021 - 2024 MY RAV4 HV [08/2020 -        ]; A25A-FXS (FUEL): FUEL SYSTEM: PRECAUTION

3. REMOVE DECK BOARD ASSEMBLY

Click here 2021 MY RAV4 HV [08/2020 - 12/2021]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: REMOVAL+

4. REMOVE REAR NO. 2 FLOOR BOARD

Click here 2021 MY RAV4 HV [08/2020 - 12/2021]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: REMOVAL+

5. REMOVE BATTERY HOLE COVER

Click here 2021 MY RAV4 HV [08/2020 - 12/2021]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: REMOVAL+

6. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click here 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION

7. REMOVE INTAKE MANIFOLD

Click here 2021 - 2024 MY RAV4 HV [08/2020 -        ]; A25A-FXS (INTAKE / EXHAUST): INTAKE MANIFOLD: REMOVAL

8. REMOVE FUEL PRESSURE SENSOR

(a) Disconnect the connector from the fuel pressure sensor.

(b) Remove the 2 bolts and No. 1 fuel pressure sensor holder from the fuel delivery pipe.

(c) Remove the fuel pressure sensor from the fuel delivery pipe.

NOTICE:

  • Pull and remove the fuel pressure sensor in a straight line to avoid damaging the seal surface of the fuel delivery pipe O-ring.
  • After removing the fuel pressure sensor, remove any parts remaining on the fuel delivery pipe side.