| Last Modified: 01-30-2024 | 6.11:8.1.0 | Doc ID: RM100000001QREV |
| Model Year Start: 2021 | Model: RAV4 HV | Prod Date Range: [08/2020 - ] |
| Title: P710 (HYBRID TRANSMISSION / TRANSAXLE): OIL COOLER: INSTALLATION; 2021 - 2024 MY RAV4 HV [08/2020 - ] | ||
INSTALLATION
PROCEDURE
1. INSTALL NO. 1 MOTOR COOLING HOSE
HINT:
Perform this procedure only when replacement of the motor cooling cooler is necessary.
(a) Coat the pipe of the motor cooling cooler with a small amount of ATF as shown in the illustration.
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ATF Application Area |
(b) Install the No. 1 motor cooling hose to the motor cooling cooler, and slide the clip to secure it.
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*a |
0 to 3 mm (0 to 0.118 in.) |
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*b |
2 to 7 mm (0.0787 to 0.276 in.) |
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*c |
Paint Mark |
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*d |
Center of Paint Mark |
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*e |
120° |
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Claw of Clip Location |
NOTICE:
- Be careful not to deform the motor cooling cooler.
- Make sure to align the paint mark of the No. 1 motor cooling hose with the paint mark of the motor cooling cooler.
- Make sure that the claws of the clip are positioned within the area shown in the illustration.
2. INSTALL NO. 2 MOTOR COOLING HOSE
HINT:
Perform this procedure only when replacement of the motor cooling cooler is necessary.
(a) Coat the pipe of the motor cooling cooler with a small amount of ATF as shown in the illustration.
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ATF Application Area |
(b) Install the No. 2 motor cooling hose to the motor cooling cooler, and slide the clip to secure it.
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*a |
0 to 3 mm (0 to 0.118 in.) |
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*b |
2 to 7 mm (0.0787 to 0.276 in.) |
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*c |
Paint Mark |
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*d |
Center of Paint Mark |
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*e |
120° |
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Claw of Clip Location |
NOTICE:
- Be careful not to deform the motor cooling cooler.
- Make sure to align the paint mark of the No. 2 motor cooling hose with the paint mark of the motor cooling cooler.
- Make sure that the claws of the clip are positioned within the area shown in the illustration.
3. INSTALL NO. 2 MOTOR COOLING PIPE
(a) Install the No. 2 motor cooling pipe to the No. 2 motor cooling hose, and slide the clip to secure it.
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*a |
0 to 3 mm (0 to 0.118 in.) |
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*b |
2 to 7 mm (0.0787 to 0.276 in.) |
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*c |
Paint Mark |
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*d |
Center of Paint Mark |
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*e |
15° |
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Center of Clip Location |
NOTICE:
- Make sure to align the paint mark of the No. 2 motor cooling pipe with the paint mark of the No. 2 motor cooling hose.
- Make sure that the center of the clip (between the claws of the clip) is within 15° of the center of the paint mark as shown in the illustration.
4. INSTALL MOTOR COOLING COOLER
(a) Connect the No. 1 motor cooling hose to the transaxle housing tube connector, and slide the clip to secure it.
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*a |
0 to 3 mm (0 to 0.118 in.) |
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*b |
2 to 7 mm (0.0787 to 0.276 in.) |
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*c |
Paint Mark |
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*d |
Rib |
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*e |
Center of Rib |
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*f |
180° |
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Claw of Clip Location |
NOTICE:
- Make sure to align the paint mark of the No. 1 motor cooling hose with the rib of the hybrid vehicle transaxle assembly.
- Make sure that the claws of the clip are within the location shown in the illustration.
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(b) Temporarily install the motor cooling cooler to the No. 1 transmission control cable bracket with the 3 bolts. |
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(c) Tighten the 3 bolts in the order shown in the illustration.
Torque:
11.5 N·m {117 kgf·cm, 8 ft·lbf}
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(d) Temporarily install the No. 2 motor cooling pipe to the hybrid vehicle transaxle assembly with the oil cooler union bolt and a new gasket. |
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(e) Install the No. 2 motor cooling pipe to the hose bracket with the bolt and No. 1 oil cooler tube clamp. Torque: 11.5 N·m {117 kgf·cm, 8 ft·lbf} |
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(f) Tighten the oil cooler union bolt. Torque: 35 N·m {357 kgf·cm, 26 ft·lbf} |
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5. CONNECT NO. 5 INVERTER COOLING HOSE
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![2021 MY RAV4 HV [08/2020 - 12/2021]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+](/t3Portal/stylegraphics/info.gif)
6. INSTALL NO. 1 INVERTER COOLING HOSE
(a) Install the No. 1 inverter cooling hose to the motor cooling cooler, and slide the clip to secure it.
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*a |
2 to 7 mm (0.0787 to 0.276 in.) |
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*b |
Paint Mark |
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*c |
Center of Paint Mark |
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*d |
120° |
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|
Claw of Clip Location |
NOTICE:
- Be careful not to deform the motor cooling cooler.
- Make sure to align the paint mark of the No. 1 inverter cooling hose with the paint mark of the motor cooling cooler.
- Make sure that the claws of the clip are positioned within the area shown in the illustration.
7. INSTALL INVERTER WITH CONVERTER ASSEMBLY
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8. INSPECT HYBRID TRANSAXLE FLUID
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9. INSPECT FOR HYBRID TRANSAXLE FLUID LEAK
10. INSTALL FRONT FENDER APRON SEAL LH
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11. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY
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12. INSTALL NO. 1 ENGINE UNDER COVER
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13. INSTALL FRONT FENDER FRONT SPLASH SHIELD RH
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14. INSTALL FRONT FENDER FRONT SPLASH SHIELD LH
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