|
Last Modified: 05-08-2025 |
6.11:8.1.0 |
Doc ID: RM100000001QOT7 |
|
Model Year Start: 2021 |
Model: RAV4 |
Prod Date Range: [08/2020 -
] |
|
Title: A25A-FKS (ENGINE CONTROL): THROTTLE BODY: INSTALLATION; 2021 - 2025 MY RAV4 [08/2020 - ] |
INSTALLATION
CAUTION / NOTICE / HINT
NOTICE:
This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.
Click here
HINT:
Perform "Inspection After Repair" after replacing the throttle body with motor assembly.
Click here
PROCEDURE
1. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY
HINT:
Perform "Inspection After Repair" after replacing the throttle body with motor assembly.
Click here
|
(a) Install a new throttle body gasket to the intake manifold with the protrusions of the throttle body gasket oriented as shown in the illustration.
|
|
|
(b) Connect the No. 5 water by-pass hose to the throttle body with motor assembly and slide the clip to secure it.
NOTICE:
-
If the throttle body with motor assembly has been struck or dropped, replace it.
-
Make sure to position the clip as shown in the illustration.
|
|
|
*a
|
45°(Claw of Clip Location)
|
|
*b
|
Left of Vehicle
|
|
*c
|
Rear of Vehicle
|
|
*d
|
Paint Mark
|
|
|
|
(c) Install the throttle body with motor assembly to the intake manifold with the 3 bolts.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
|
|
|
*a
|
Top
|
|
*b
|
Rear of Vehicle
|
|
*c
|
45°(Claw of Clip Location)
|
|
*d
|
Paint Mark
|
|
|
(d) Connect the No. 6 water by-pass hose to the throttle body with motor assembly and slide the clip to secure it.
NOTICE:
Make sure to position the clip as shown in the illustration.
(e) Connect the throttle body with motor assembly connector.
2. INSTALL AIR CLEANER ASSEMBLY WITH AIR CLEANER HOSE
|
(a) Install the air cleaner assembly with air cleaner hose to the throttle body with motor assembly and unlock the hose clip to secure it as shown in the illustration.
NOTICE:
Align the cutout of the air cleaner hose with the protrusion of the throttle body with motor assembly.
|
|
|
*a
|
Protrusion
|
|
*b
|
Cutout
|
|
*c
|
Top
|
|
*d
|
Front of Vehicle
|
|
*e
|
Locked
|
|
*f
|
Unlocked
|
|
|
(b) Insert the air cleaner assembly with air cleaner hose 3 pins into the air cleaner support.
|
(c) Connect the No. 2 PCV hose to the cylinder head cover sub-assembly and slide the clip to secure it.
NOTICE:
Make sure to position the clip as shown in the illustration.
|
|
|
*a
|
Top
|
|
*b
|
Front of Vehicle
|
|
*c
|
45°(Claw of Clip Location)
|
|
*d
|
Paint Mark
|
|
|
(d) Connect the vacuum hose to the air cleaner hose.
(e) Attach the 3 wire harness clamps.
(f) Connect the mass air flow meter sub-assembly connector.
3. INSTALL INLET AIR CLEANER ASSEMBLY
|
(a) Install the inlet air cleaner assembly with the 2 bolts in the order shown in the illustration.
Torque:
8.0 N·m {82 kgf·cm, 71 in·lbf}
|
|
4. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY
Click here
5. ADD ENGINE COOLANT
Click here
6. INSPECT FOR COOLANT LEAK
Click here
|