Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001QKKK
Model Year Start: 2021 Model: RAV4 Prod Date Range: [08/2020 -           ]
Title: WIPER / WASHER: WASHER MOTOR: INSTALLATION; 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]

INSTALLATION

PROCEDURE

1. INSTALL LEVEL WARNING SWITCH ASSEMBLY

Click here 2019 - 2024 MY RAV4 RAV4 HV [02/2019 -        ]; WIPER / WASHER: WASHER LEVEL WARNING SWITCH: INSTALLATION+

2. INSTALL WINDSHIELD WASHER JAR ASSEMBLY

(a) Attach the guide and temporarily place the windshield washer jar assembly.

(b) Install the windshield washer jar assembly with the 3 bolts in the order shown in the illustration.

Torque:

5.5 N·m {56 kgf·cm, 49 in·lbf}

(c) Connect the connector.

(d) Attach the clamp.

(e) Attach the clamp and connect the washer hose.

3. INSTALL WASHER INLET SUB-ASSEMBLY

(a) Hold the position shown in the illustration and insert the washer inlet sub-assembly into the windshield washer jar in the direction indicated by the arrow.

HINT:

Align the matchmarks on the washer inlet with the matchmarks on the windshield washer jar assembly and install it.

*a

Matchmarks

Place Hand Here

Install in this Direction

(b) Install the washer inlet sub-assembly with the clip.

4. INSTALL FRONT BUMPER COVER

(a) except Off Road Package:

Click here 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; EXTERIOR PANELS / TRIM: FRONT BUMPER (except Off Road Package): INSTALLATION 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; EXTERIOR PANELS / TRIM: FRONT BUMPER (except Off Road Package): INSTALLATION

(b) for Off Road Package:

Click here 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; EXTERIOR PANELS / TRIM: FRONT BUMPER (for Off Road Package): INSTALLATION 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; EXTERIOR PANELS / TRIM: FRONT BUMPER (for Off Road Package): INSTALLATION

5. INSTALL WINDSHIELD WASHER MOTOR AND PUMP ASSEMBLY

(a) Install the windshield washer motor and pump assembly as shown in the illustration.

Install in this Direction

Washer hose

Connector

(b) Connect the connector.

(c) Connect the washer hose to the windshield washer motor and pump assembly.

HINT:

Insert washer hose to joint all the way.

6. ADD WINDSHIELD WASHER FLUID

(a) Connect the washer hose to the windshield washer motor and pump assembly.

HINT:

Insert washer hose to joint all the way.

(b) Add the windshield washer fluid to the windshield washer jar assembly.

7. INSTALL FRONT FENDER LINER RH

(a) Attach the claw to install the front fender liner RH and 4 grommets.

(b) w/ Mudguard:

(1) Install the 8 clips and 2 screws.

*A

w/o Mudguard

-

-

Clip

Screw

(c) w/o Mudguard:

(1) Install the 9 clips and 2 screws.

8. INSTALL FRONT FENDER MOULDING SUB-ASSEMBLY RH (except Off Road Package)

HINT:

Use the same procedure described for the LH side.

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; EXTERIOR PANELS / TRIM: WHEEL OPENING MOULDING (for Front): REMOVAL+

9. INSTALL FRONT FENDER MOULDING SUB-ASSEMBLY RH (for Off Road Package)

HINT:

Use the same procedure described for the LH side.

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; EXTERIOR PANELS / TRIM: WHEEL OPENING MOULDING (for Front): REMOVAL+

10. INSTALL NO. 1 ENGINE UNDER COVER

(a) for A25A-FKS:

Click here 2021 MY RAV4 [08/2020 - 12/2021]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2022 - 2024 MY RAV4 [12/2021 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

(b) for A25A-FXS:

Click here 2021 MY RAV4 HV [08/2020 - 12/2021]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2022 - 2024 MY RAV4 HV [12/2021 -        ]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

11. INSTALL FRONT FENDER MUDGUARD RH (w/ Mudguard)

(a) for Short Type:

HINT:

Use the same procedure described for the LH side.

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; EXTERIOR PANELS / TRIM: MUDGUARD: INSTALLATION+

(b) for Long Type:

HINT:

Use the same procedure described for the LH side.

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; EXTERIOR PANELS / TRIM: MUDGUARD: INSTALLATION+

12. INSTALL FRONT FENDER FRONT SPLASH SHIELD RH (for Long Type)

(a) Attach the claw and install the front fender front splash shield RH.

(b) Install the 4 screws.

13. INSTALL FRONT FENDER FRONT SPLASH SHIELD RH (for Short Type)

(a) Attach the claw and install the front fender front splash shield RH.

(b) Install the 3 screws.

14. INSTALL FRONT WHEEL

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; TIRE / WHEEL: TIRE AND WHEEL: INSTALLATION

15. ADJUST FRONT TELEVISION CAMERA ASSEMBLY (w/ Panoramic View Monitor System)

(a) for Gasoline Model:

Click here 2019 - 2022 MY RAV4 [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PANORAMIC VIEW MONITOR SYSTEM (for Gasoline Model): CALIBRATION 2023 - 2024 MY RAV4 [10/2022 -        ]; PARK ASSIST / MONITORING: PANORAMIC VIEW MONITOR SYSTEM (for Gasoline Model): CALIBRATION

(b) for HV Model:

Click here 2019 - 2022 MY RAV4 HV [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PANORAMIC VIEW MONITOR SYSTEM (for HV Model): CALIBRATION 2023 - 2024 MY RAV4 HV [10/2022 -        ]; PARK ASSIST / MONITORING: PANORAMIC VIEW MONITOR SYSTEM (for HV Model): CALIBRATION