Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001QEY5
Model Year Start: 2021 Model: RAV4 Prod Date Range: [08/2020 -           ]
Title: A25A-FXS (ENGINE CONTROL): SFI SYSTEM: P142200,P142300; Evaporative Emission Fuel Tank (Small Leak); 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]

DTC

P142200

Evaporative Emission Fuel Tank (Small Leak)

DTC

P142300

Evaporative Emission Fuel Tank (Gross Leak)

DTC SUMMARY

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Memory

Note

P142200

Evaporative Emission Fuel Tank (Small Leak)

Leak detection pump creates negative pressure (vacuum) in fuel tank and fuel tank pressure is measured. Reference pressure is measured at the start and at end of leak check.

If stabilized pressure is higher than third reference pressure, ECM determines that fuel tank has a small leak.

  • EVAP leak (fuel tank - fuel vapor-containment valve)
  • Fuel vapor-containment valve
  • Connector/wire harness (fuel vapor-containment valve - ECM)
  • ECM

Comes on

DTC stored

  • SAE Code: P1422
  • DTC for Mexico Models: Does not apply

P142300

Evaporative Emission Fuel Tank (Gross Leak)

Leak detection pump creates negative pressure (vacuum) in fuel tank and fuel tank pressure is measured. Reference pressure is measured at the start and at end of leak check.

If stabilized pressure is higher than [third reference pressure x 0.2], ECM determines that fuel tank has a large leak.

  • EVAP leak (fuel tank - fuel vapor-containment valve)
  • Fuel vapor-containment valve
  • Connector/wire harness (fuel vapor-containment valve - ECM)
  • ECM

Comes on

DTC stored

  • SAE Code: P1423
  • DTC for Mexico Models: Does not apply

DTC No.

Monitoring Item

Detection Timing

Detection Logic

SAE Code

P142200

Fuel tank small leak

EVAP monitoring

(ignition switch off)

2 trip

P1422

P142300

Fuel tank gross leak

P1423

DESCRIPTION

Refer to EVAP (evaporative emission) System.

Click here 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: EVAP System 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: EVAP System

MONITOR DESCRIPTION

  1. P142200: Fuel tank small leak

    In operation G, the leak detection pump creates negative pressure (vacuum) in the fuel tank and the fuel tank pressure is measured. If the stabilized system pressure is higher than the third reference pressure, the ECM determines that the fuel tank has a small leak. The ECM illuminates the MIL and stores the DTC (2 trip detection logic).

  2. P142300: Fuel tank gross leak

    In operation G, the leak detection pump creates negative pressure (vacuum) in the fuel tank and the fuel tank pressure is measured. If the stabilized system pressure is higher than [third reference pressure x 0.2] (near atmospheric pressure), the ECM determines that the fuel tank has a large leak. The ECM illuminates the MIL and stores the DTC (2 trip detection logic).

MONITOR STRATEGY

Required Sensors/Components (Main)

Fuel tank pressure sensor

Fuel vapor-containment valve

Required Sensors/Components (Related)

-

Frequency of Operation

Once per driving cycle

Duration

Within 20 minutes

MIL Operation

2 driving cycles

Sequence of Operation

None

TYPICAL ENABLING CONDITIONS

Key-off monitor runs when all of the following conditions are met

-

Atmospheric pressure

70 kPa(abs) [10.2 psi(abs)] or higher, and less than 110 kPa(abs) [16 psi(abs)]

Auxiliary battery voltage

10.5 V or higher

Vehicle speed

Less than 4 km/h (2.5 mph)

Ignition switch

Off

Engine condition

Not running

Key-OFF duration

5, 7 or 9.5 hours

Pressure sensor of canister pump module malfunction (P0452 and P0453)

Not detected

Fuel tank pressure sensor malfunction (P1452 and P1453)

Not detected

Purge VSV

Not operated by scan tool

Vent valve

Not operated by scan tool

Fuel vapor-containment valve

Not operated by scan tool

Leak detection pump

Not operated by scan tool

Purge flow before key-OFF

Performed

Engine coolant temperature

4.4°C (39.9°F) or higher, and less than 35°C (95°F)

Intake air temperature

4.4°C (39.9°F) or higher, and less than 35°C (95°F)

TYPICAL MALFUNCTION THRESHOLDS

P1422: Fuel Tank Small Leak

Fuel tank pressure when vacuum introduction for fuel tank was complete

Between conditions 1 and 2

Condition 1

Higher than third reference pressure

Condition 2

Lower than [third reference pressure x 0.2]

P1423: Fuel Tank Gross Leak

Fuel tank pressure when vacuum introduction for fuel tank was complete

Higher than [third reference pressure x 0.2]

MONITOR RESULT

Refer to EVAP system.

Click here 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: EVAP System 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: EVAP System

CONFIRMATION DRIVING PATTERN

NOTICE:

  • The Evaporative System Check (Automatic Mode) consists of 9 steps performed automatically by the Techstream. It takes a maximum of approximately 40 minutes.
  • Do not perform the Evaporative System Check when the fuel tank is more than 90% full because the cut-off valve may be closed, making the fuel tank leak check unavailable.
  • Do not start the engine during this operation.
  • When the temperature of the fuel is 35°C (95°F) or higher, a large amount of vapor will from and any check result will be inaccurate. When performing the Evaporative System Check, keep the fuel temperature less than 35°C (95°F).

HINT:

  • After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

    Click here 2021 - 2022 MY RAV4 RAV4 HV [08/2020 - 10/2022]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: DTC CHECK / CLEAR 2023 - 2024 MY RAV4 RAV4 HV [10/2022 -        ]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: DTC CHECK / CLEAR

  • When clearing the permanent DTCs, refer to the "CLEAR PERMANENT DTC" procedure.

    Click here 2021 - 2022 MY RAV4 RAV4 HV [08/2020 - 10/2022]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: DTC CHECK / CLEAR 2023 - 2024 MY RAV4 RAV4 HV [10/2022 -        ]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: DTC CHECK / CLEAR

  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON.
  3. Turn the Techstream on.
  4. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  5. Turn the ignition switch off and wait for at least 30 seconds.
  6. Turn the ignition switch to ON [A].
  7. Turn the Techstream on.
  8. Enter the following menus: Powertrain / Engine / Utility / Evaporative System Check / Automatic Mode [B].
  9. After the "Evaporative System Check" is completed, check for All Readiness by entering the following menus: Powertrain / Engine / Utility / All Readiness.
  10. Input the DTC: P142200 or P142300.
  11. Check the DTC judgment result.

    Techstream Display

    Description

    NORMAL

    • DTC judgment completed
    • System normal

    ABNORMAL

    • DTC judgment completed
    • System abnormal

    INCOMPLETE

    • DTC judgment not completed
    • Perform driving pattern after confirming DTC enabling conditions

    HINT:

    • If the judgment result is NORMAL, the system is normal.
    • If the judgment result is ABNORMAL, the system is malfunctioning.
    • [A] to [B]: Normal judgment procedure.

      The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.

    • When clearing the permanent DTCs, do not disconnect the cable from the auxiliary battery terminal or attempt to clear the DTCs during this procedure, as doing so will clear the universal trip and normal judgment histories.

CAUTION / NOTICE / HINT

NOTICE:

  • Vehicle Control History may be stored in the hybrid vehicle control ECU assembly if the engine is malfunctioning. Certain vehicle condition information is recorded when Vehicle Control History is stored. Reading the vehicle conditions recorded in both the freeze frame data and Vehicle Control History can be useful for troubleshooting.

    for AWD with NICKEL METAL HYDRIDE BATTERY

    Click here 2019 - 2024 MY RAV4 HV [02/2019 -        ]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): VEHICLE CONTROL HISTORY

    for LITHIUM-ION BATTERY

    Click here 2020 - 2024 MY RAV4 HV [06/2020 -        ]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for LITHIUM-ION BATTERY): VEHICLE CONTROL HISTORY

    (Select Powertrain in Health Check and then check the time stamp data.)

    Click here 2021 - 2022 MY RAV4 RAV4 HV [08/2020 - 10/2022]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: DTC CHECK / CLEAR 2023 - 2024 MY RAV4 RAV4 HV [10/2022 -        ]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: DTC CHECK / CLEAR

  • If any "Engine Malfunction" Vehicle Control History item has been stored in the hybrid vehicle control ECU assembly, make sure to clear it. However, as all Vehicle Control History items are cleared simultaneously, if any Vehicle Control History items other than "Engine Malfunction" are stored, make sure to perform any troubleshooting for them before clearing Vehicle Control History.

    for AWD with NICKEL METAL HYDRIDE BATTERY

    Click here 2019 - 2024 MY RAV4 HV [02/2019 -        ]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): VEHICLE CONTROL HISTORY

    for LITHIUM-ION BATTERY

    Click here 2020 - 2024 MY RAV4 HV [06/2020 -        ]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for LITHIUM-ION BATTERY): VEHICLE CONTROL HISTORY

PROCEDURE

1.

GO TO EVAP SYSTEM

(a) Refer to EVAP System.

Click here 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: EVAP System 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: EVAP System

NEXT

END