Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001PEFO
Model Year Start: 2020 Model: RAV4 HV Prod Date Range: [06/2020 -           ]
Title: HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): P0AFC00,P0AFC16,P0AFC96,P308A12; Hybrid/EV Battery Sensor Module; 2020 - 2024 MY RAV4 HV [06/2020 -        ]

DTC

P0AFC00

Hybrid/EV Battery Sensor Module

DTC

P0AFC16

Hybrid/EV Battery Sensor Module Circuit Voltage Below Threshold

DTC

P0AFC96

Hybrid/EV Battery Sensor Module Component Internal Failure

DTC

P308A12

Hybrid/EV Battery Voltage Sensor All Circuit Short to Auxiliary Battery

DESCRIPTION

If the battery voltage sensor detects an internal malfunction, it sends an error signal to the hybrid vehicle control ECU assembly. When the hybrid vehicle control ECU assembly receives the error signal from the battery voltage sensor, the ECU warns the driver and performs fail-safe control.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

P0AFC00

Hybrid/EV Battery Sensor Module

The hybrid vehicle control ECU assembly receives an error signal from the battery voltage sensor.

(1 trip detection logic)

  • Battery voltage sensor
  • Wire harness or connector

Comes on

Master Warning:

Comes on

P0AFC16

Hybrid/EV Battery Sensor Module Circuit Voltage Below Threshold

The hybrid vehicle control ECU assembly receives an error signal from the battery voltage sensor.

(1 trip detection logic)

  • Battery voltage sensor
  • Wire harness or connector

Comes on

Master Warning:

Comes on

P0AFC96

Hybrid/EV Battery Sensor Module Component Internal Failure

The hybrid vehicle control ECU assembly receives an error signal from the battery voltage sensor.

(1 trip detection logic)

  • Battery voltage sensor
  • Wire harness or connector

Comes on

Master Warning:

Comes on

P308A12

Hybrid/EV Battery Voltage Sensor All Circuit Short to Auxiliary Battery

The hybrid vehicle control ECU assembly receives an error signal from the battery voltage sensor.

(1 trip detection logic)

  • Battery voltage sensor
  • Wire harness or connector

Comes on

Master Warning:

Comes on

Related Data List

DTC No.

Data List

P0AFC00

Hybrid Battery Sensor Module Power Supply Voltage

P0AFC16

P0AFC96

P308A12

MONITOR DESCRIPTION

If the battery voltage sensor detects an internal malfunction in the unit itself, the hybrid vehicle control ECU assembly will illuminate the MIL and store a DTC.

MONITOR STRATEGY

Related DTCs

P0AFC (INF P0AFC00/P0AFC16/P0AFC96), P308D (INF P308A12): Hybrid Battery Pack Sensor Module

Required sensors/components

Battery voltage sensor

Frequency of operation

Continuous

Duration

TMC's intellectual property

MIL operation

Immediately

Sequence of operation

None

TYPICAL ENABLING CONDITIONS

The monitor will run whenever the following DTCs are not stored

TMC's intellectual property

Other conditions belong to TMC's intellectual property

-

TYPICAL MALFUNCTION THRESHOLDS

TMC's intellectual property

-

COMPONENT OPERATING RANGE

Battery voltage sensor

DTC P0AFC (INF P0AFC00/P0AFC16/P0AFC96) is not detected

DTC P308D (INF P308A12) is not detected

CONFIRMATION DRIVING PATTERN

HINT:

  • After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

    Click here 2019 - 2024 MY RAV4 HV [02/2019 -        ]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): UTILITY

  • When clearing the permanent DTCs, refer to the "CLEAR PERMANENT DTC" procedure.

    Click here 2019 - 2022 MY RAV4 HV [02/2019 - 10/2022]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): DTC CHECK / CLEAR 2023 - 2024 MY RAV4 HV [10/2022 -        ]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): DTC CHECK / CLEAR

  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON and turn the Techstream on.
  3. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the ignition switch off and wait for 2 minutes or more.
  5. Turn the ignition switch to ON and turn the Techstream on.
  6. With ignition switch ON and wait for 10 seconds or more. [*1]

    HINT:

    [*1]: Normal judgment procedure.

    The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.

  7. Enter the following menus: Powertrain / Hybrid Control / Utility / All Readiness.
  8. Check the DTC judgment result.

    HINT:

    • If the judgment result shows NORMAL, the system is normal.
    • If the judgment result shows ABNORMAL, the system has a malfunction.
    • If the judgment result shows INCOMPLETE, perform the normal judgment procedure again.

WIRING DIAGRAM

for TMMC Made:
for TMC Made:

CAUTION / NOTICE / HINT

CAUTION:

  • Before the following operations are conducted, take precautions to prevent electric shock by turning the ignition switch off, wearing insulated gloves, and removing the service plug grip from HV battery.
    • Inspecting the high-voltage system
    • Disconnecting the low voltage connector of the inverter with converter assembly
    • Disconnecting the low voltage connector of the HV battery
  • To prevent electric shock, make sure to remove the service plug grip to cut off the high voltage circuit before servicing the vehicle.
  • After removing the service plug grip from the HV battery, put it in your pocket to prevent other technicians from accidentally reconnecting it while you are working on the high-voltage system.
  • After removing the service plug grip, wait for at least 10 minutes before touching any of the high-voltage connectors or terminals. After waiting for 10 minutes, check the voltage at the terminals in the inspection point in the inverter with converter assembly. The voltage should be 0 V before beginning work.

    Click here 2019 - 2024 MY RAV4 HV [02/2019 -        ]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): PRECAUTION

    HINT:

    Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly.

    *a

    Without waiting for 10 minutes

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

PROCEDURE

1.

CHECK HARNESS AND CONNECTOR (IGCT VOLTAGE)

CAUTION:

Be sure to wear insulated gloves.

(a) Check that the service plug grip is not installed.

NOTICE:

  • Check and record any DTCs, INF codes and freeze frame data, then disconnect the cable from the negative (-) auxiliary battery terminal.
  • After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair manual because this may cause a malfunction.

(b) Remove the No. 1 hybrid battery exhaust duct.

Click here 2020 MY RAV4 HV [06/2020 - 08/2020]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL+ 2021 MY RAV4 HV [08/2020 - 12/2021]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL+ 2022 MY RAV4 HV [12/2021 - 10/2022]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL+ 2023 MY RAV4 HV [10/2022 - 10/2023]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL+ 2024 MY RAV4 HV [10/2023 -        ]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL+

(c) Connect the cable to the negative (-) auxiliary battery terminal.

(d) Turn the ignition switch to ON.

(e) for TMMC Made:

Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Condition

Specified Condition

N17-1 (IGCT) - N17-5 (GND)

Ignition switch ON

11 to 14 V

NOTICE:

Turning the ignition switch to ON with the service plug grip removed causes other DTCs to be stored. Clear the DTCs after performing this inspection.

*A

for TMMC Made

*a

Component with harness connected

(Battery Voltage Sensor)

(f) for TMC Made:

Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Condition

Specified Condition

N72-1 (IGCT) - N72-5 (GND)

Ignition switch ON

11 to 14 V

NOTICE:

Turning the ignition switch to ON with the service plug grip removed causes other DTCs to be stored. Clear the DTCs after performing this inspection.

*A

for TMC Made

*a

Component with harness connected

(Battery Voltage Sensor)

(g) Turn the ignition switch off.

(h) Disconnect the cable from the negative (-) auxiliary battery terminal.

(i) Install the No. 1 hybrid battery exhaust duct.

OK

REPLACE BATTERY VOLTAGE SENSOR 2020 MY RAV4 HV [10/2019 - 08/2020]; HYBRID / BATTERY CONTROL: BATTERY VOLTAGE SENSOR: REMOVAL 2021 MY RAV4 HV [08/2020 - 12/2021]; HYBRID / BATTERY CONTROL: BATTERY VOLTAGE SENSOR: REMOVAL 2022 MY RAV4 HV [12/2021 - 10/2022]; HYBRID / BATTERY CONTROL: BATTERY VOLTAGE SENSOR: REMOVAL 2023 MY RAV4 HV [10/2022 - 10/2023]; HYBRID / BATTERY CONTROL: BATTERY VOLTAGE SENSOR: REMOVAL 2024 MY RAV4 HV [10/2023 -        ]; HYBRID / BATTERY CONTROL: BATTERY VOLTAGE SENSOR: REMOVAL

NG

2.

CHECK HARNESS AND CONNECTOR (BATTERY VOLTAGE SENSOR - BODY GROUND)

CAUTION:

Be sure to wear insulated gloves.

(a) Check that the service plug grip is not installed.

NOTICE:

After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair manual because this may cause a malfunction.

(b) Remove the No. 1 hybrid battery exhaust duct.

Click here 2020 MY RAV4 HV [06/2020 - 08/2020]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL+ 2021 MY RAV4 HV [08/2020 - 12/2021]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL+ 2022 MY RAV4 HV [12/2021 - 10/2022]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL+ 2023 MY RAV4 HV [10/2022 - 10/2023]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL+ 2024 MY RAV4 HV [10/2023 -        ]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL+

(c) for TMMC Made:

Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

N17-5 (GND) - Body ground

Ignition switch off

Below 1 Ω

*A

for TMMC Made

*a

Component with harness connected

(Battery Voltage Sensor)

(d) for TMC Made:

Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

N72-5 (GND) - Body ground

Ignition switch off

Below 1 Ω

*A

for TMC Made

*a

Component with harness connected

(Battery Voltage Sensor)

(e) Install the No. 1 hybrid battery exhaust duct.

OK

REPAIR OR REPLACE HARNESS OR CONNECTOR (IGCT NO. 2 FUSE - BATTERY VOLTAGE SENSOR)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR (BATTERY VOLTAGE SENSOR - BODY GROUND)