Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001PE9H
Model Year Start: 2020 Model: RAV4 HV Prod Date Range: [06/2020 - 08/2020]
Title: HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for 2WD with NICKEL METAL HYDRIDE BATTERY): P0A9B2A,P0AC52A,P0ACA2A,P306562; Hybrid/EV Battery Temperature Sensor "A" Signal Stuck In Range; 2020 MY RAV4 HV [06/2020 - 08/2020]

DTC

P0A9B2A

Hybrid/EV Battery Temperature Sensor "A" Signal Stuck In Range

DTC

P0AC52A

Hybrid/EV Battery Temperature Sensor "B" Signal Stuck In Range

DTC

P0ACA2A

Hybrid/EV Battery Temperature Sensor "C" Signal Stuck In Range

DTC

P306562

Hybrid/EV Battery Temperature Sensor "Group 1" Signal Compare Failure

DESCRIPTION

Refer to the description for DTC P0A9B11.

Click here 2019 - 2020 MY RAV4 HV [11/2018 - 08/2020]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for 2WD with NICKEL METAL HYDRIDE BATTERY): P0A9B11,...,P0ACA15; Hybrid/EV Battery Temperature Sensor "A" Circuit Short to Ground+

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

P0A9B2A

Hybrid/EV Battery Temperature Sensor "A" Signal Stuck In Range

The performance of battery temperature sensor 0 is abnormal and its output is stuck.

(2 trip detection logic)
  • Battery voltage sensor
  • Hybrid battery thermistor
  • Wire harness or connector

Comes on

Master Warning:

Comes on

P0AC52A

Hybrid/EV Battery Temperature Sensor "B" Signal Stuck In Range

The performance of battery temperature sensor 1 is abnormal and its output is stuck.

(2 trip detection logic)
  • Battery voltage sensor
  • Hybrid battery thermistor
  • Wire harness or connector

Comes on

Master Warning:

Comes on

P0ACA2A

Hybrid/EV Battery Temperature Sensor "C" Signal Stuck In Range

The performance of battery temperature sensor 2 is abnormal and its output is stuck.

(2 trip detection logic)
  • Battery voltage sensor
  • Hybrid battery thermistor
  • Wire harness or connector

Comes on

Master Warning:

Comes on

P306562

Hybrid/EV Battery Temperature Sensor "Group 1" Signal Compare Failure

The performance of any battery temperature sensor is abnormal, and the difference in output between it and other battery temperature sensors is excessively large.

(1 trip detection logic)
  • Battery voltage sensor
  • Hybrid battery thermistor
  • Wire harness or connector

Comes on

Master Warning:

Comes on

Related Data List

DTC No.

Data List

P0A9B2A

Hybrid Battery Temperature 1 to 3

P0AC52A

P0ACA2A

P306562

HINT:

If the vehicle is left as is for 24 hours, the value of "Hybrid Battery Temperature" will be almost the same as the ambient temperature.

The following items can be helpful when performing repairs:

Data List

  • Vehicle Speed
  • Ambient Temperature

CONFIRMATION DRIVING PATTERN

HINT:

After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

Click here 2019 - 2020 MY RAV4 HV [11/2018 - 08/2020]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for 2WD with NICKEL METAL HYDRIDE BATTERY): UTILITY

P0A9B2A, P0AC52A, P0ACA2A:

  1. Connect the Techstream to the DLC3.
  2. Turn the power switch on (IG) and turn the Techstream on.
  3. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the power switch off and wait for 2 minutes or more.
  5. Turn the power switch on (IG) and turn the Techstream on.
  6. Drive the vehicle for approximately 10 minutes according to the freeze frame data items "Vehicle Speed", "Accelerator Position", "Hybrid Battery Temperature 1 to 3" and "Hybrid Battery Current" when ambient temperature is -10°C (14°F) or higher. (These DTCs may not be stored if the vehicle is stopped or being driven at a steady speed.)

    HINT:

    • Check that the output of each battery temperature sensor varies.
    • Check that the difference in output between each battery temperature sensor is not excessively large.
  7. Enter the following menus: Powertrain / Hybrid Control / Utility / All Readiness.
  8. Check the DTC judgment result.

    HINT:

    • If the judgment result shows NORMAL, the system is normal.
    • If the judgment result shows ABNORMAL, the system has a malfunction.
    • If the judgment result shows INCOMPLETE, perform driving pattern again.

P306562:

  1. Connect the Techstream to the DLC3.
  2. Turn the power switch on (IG) and turn the Techstream on.
  3. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the power switch off and wait for 2 minutes or more.
  5. Turn the power switch on (IG) and turn the Techstream on.
  6. With power switch on (IG) and wait for 10 seconds or more when the ambient temperature is -10°C (14°F) or higher.

    HINT:

    Check that the difference in output between each battery temperature sensor is not excessively large.

  7. Enter the following menus: Powertrain / Hybrid Control / Utility / All Readiness.
  8. Check the DTC judgment result.

    HINT:

    • If the judgment result shows NORMAL, the system is normal.
    • If the judgment result shows ABNORMAL, the system has a malfunction.
    • If the judgment result shows INCOMPLETE, perform driving pattern again.

WIRING DIAGRAM

CAUTION / NOTICE / HINT

CAUTION:

  • Before the following operations are conducted, take precautions to prevent electric shock by turning the power switch off, wearing insulated gloves, and removing the service plug grip from HV battery.
    • Inspecting the high-voltage system
    • Disconnecting the low voltage connector of the inverter with converter assembly
    • Disconnecting the low voltage connector of the HV battery
  • To prevent electric shock, make sure to remove the service plug grip to cut off the high voltage circuit before servicing the vehicle.
  • After removing the service plug grip from the HV battery, put it in your pocket to prevent other technicians from accidentally reconnecting it while you are working on the high-voltage system.
  • After removing the service plug grip, wait for at least 10 minutes before touching any of the high-voltage connectors or terminals. After waiting for 10 minutes, check the voltage at the terminals in the inspection point in the inverter with converter assembly. The voltage should be 0 V before beginning work.

    Click here 2019 - 2020 MY RAV4 HV [11/2018 - 08/2020]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for 2WD with NICKEL METAL HYDRIDE BATTERY): PRECAUTION

    HINT:

    Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly.

    *a

    Without waiting for 10 minutes

NOTICE:

After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

PROCEDURE

1.

CHECK DTC OUTPUT (HYBRID CONTROL)

(a) Connect the Techstream to the DLC3.

(b) Turn the power switch on (IG).

(c) Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.

(d) Check for DTCs.

Powertrain > Hybrid Control > Trouble Codes

Result

Proceed to

"P0AFC00 or P0AFC96" is not output.

A

"P0AFC00 or P0AFC96" is also output.

B

(e) Turn the power switch off.

B

GO TO DTC CHART (HYBRID CONTROL SYSTEM)

A

2.

CHECK INSTALLATION OF TEMPERATURE SENSOR (HYBRID BATTERY TEMPERATURE SENSOR)

CAUTION:

Be sure to wear insulated gloves and protective goggles.

(a) Check that the service plug grip is not installed.

NOTICE:

After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction.

(b) Remove the upper HV battery cover sub-assembly.

Click here 2020 MY RAV4 HV [10/2019 - 08/2020]; HYBRID / BATTERY CONTROL: BATTERY VOLTAGE SENSOR: REMOVAL+

(c) Visually check the installation condition of the relevant battery temperature sensor.

*1

Battery Temperature Sensor 2

*2

Battery Temperature Sensor 1

*3

Battery Temperature Sensor 0

-

-

Standard Condition:

Each battery temperature sensor is installed in the correct location with the correct orientation and its claws are engaged securely.

Result

Proceed to

Each battery temperature sensor is installed in the correct location with the correct orientation and its claws are engaged securely.

A

Claws are damaged.

B

Any of battery temperature sensors are not installed correctly, but claws are not damaged.

C

(d) Install the upper HV battery cover sub-assembly.

B

REPLACE HYBRID BATTERY THERMISTOR

C

INSTALL PARTS CORRECTLY
A

3.

CHECK HV BATTERY (BATTERY TEMPERATURE SENSOR)

CAUTION:

Be sure to wear insulated gloves.

(a) Check that the service plug grip is not installed.

NOTICE:

After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction.

(b) Remove the No. 1 hybrid battery exhaust duct.

Click here 2020 MY RAV4 HV [06/2020 - 08/2020]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL+

(c) Disconnect the z19 battery voltage sensor connector.

NOTICE:

Before disconnecting the connector, check that it is not loose or disconnected.

(d) Measure the resistance of the circuit for the malfunctioning sensor (battery temperature sensor 0 to 2).

Tester Connection:

Tester Connection

Battery Temperature Sensor

z19-4 (TB0) - z19-10 (GB0)

0

z19-3 (TB1) - z19-9 (GB1)

1

z19-2 (TB2) - z19-8 (GB2)

2

Standard Resistance:

Thermistor Temperature

Condition

Specified Condition

0 to 10°C (32 to 50°F)

Power switch off

17.7 to 27.8 kΩ

10 to 20°C (50 to 68°F)

Power switch off

12.0 to 18.2 kΩ

20 to 30°C (68 to 86°F)

Power switch off

8.22 to 12.2 kΩ

30 to 40°C (86 to 104°F)

Power switch off

5.74 to 8.41 kΩ

40 to 50°C (104 to 122°F)

Power switch off

4.09 to 5.91 kΩ

NOTICE:

When taking a measurement with a tester, do not apply excessive force to the tester probe to avoid damaging the holder.

*a

Rear view of wire harness connector

(to Battery Voltage Sensor)

(e) Disconnect the N72 battery voltage sensor connector.

NOTICE:

Before disconnecting the connector, check that it is not loose or disconnected.

(f) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

z19-4 (TB0) - N72-1 (IGCT)

Power switch off

10 kΩ or higher

z19-4 (TB0) - N72-5 (GND)

Power switch off

10 kΩ or higher

z19-10 (GB0) - N72-1 (IGCT)

Power switch off

10 kΩ or higher

z19-10 (GB0) - N72-5 (GND)

Power switch off

10 kΩ or higher

z19-3 (TB1) - N72-1 (IGCT)

Power switch off

10 kΩ or higher

z19-3 (TB1) - N72-5 (GND)

Power switch off

10 kΩ or higher

z19-9 (GB1) - N72-1 (IGCT)

Power switch off

10 kΩ or higher

z19-9 (GB1) - N72-5 (GND)

Power switch off

10 kΩ or higher

z19-2 (TB2) - N72-1 (IGCT)

Power switch off

10 kΩ or higher

z19-2 (TB2) - N72-5 (GND)

Power switch off

10 kΩ or higher

z19-8 (GB2) - N72-1 (IGCT)

Power switch off

10 kΩ or higher

z19-8 (GB2) - N72-5 (GND)

Power switch off

10 kΩ or higher

z19-1 (TC0) - N72-1 (IGCT)

Power switch off

10 kΩ or higher

z19-1 (TC0) - N72-5 (GND)

Power switch off

10 kΩ or higher

z19-7 (GC0) - N72-1 (IGCT)

Power switch off

10 kΩ or higher

z19-7 (GC0) - N72-5 (GND)

Power switch off

10 kΩ or higher

NOTICE:

When taking a measurement with a tester, do not apply excessive force to the tester probe to avoid damaging the holder.

*a

Rear view of wire harness connector

(to Battery Voltage Sensor)

(g) Reconnect the z19 and N72 battery voltage sensor connectors.

(h) Install the No. 1 hybrid battery exhaust duct.

OK

REPLACE BATTERY VOLTAGE SENSOR

NG

4.

CHECK HARNESS AND CONNECTOR (BATTERY TEMPERATURE SENSOR)

CAUTION:

Be sure to wear insulated gloves and protective goggles.

(a) Check that the service plug grip is not installed.

NOTICE:

After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction.

(b) Remove the upper HV battery cover sub-assembly.

Click here 2020 MY RAV4 HV [10/2019 - 08/2020]; HYBRID / BATTERY CONTROL: BATTERY VOLTAGE SENSOR: REMOVAL+

(c) Check the wire harness and connectors of the battery temperature sensor for abnormalities by sight and touch.

Specified Condition:

There are no open or short circuits in the wire harness and connectors. There are no short circuits to other wire harnesses.

(d) Install the upper HV battery cover sub-assembly.

OK

REPLACE HYBRID BATTERY THERMISTOR

NG

REPAIR HARNESS OR CONNECTOR (BATTERY TEMPERATURE SENSOR)