Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001OR23
Model Year Start: 2020 Model: RAV4 HV Prod Date Range: [06/2020 -           ]
Title: HYBRID / BATTERY CONTROL: REAR MOTOR GENERATOR CONTROL SYSTEM (for LITHIUM-ION BATTERY): DATA LIST / ACTIVE TEST; 2020 - 2024 MY RAV4 HV [06/2020 -        ]

DATA LIST / ACTIVE TEST

DATA LIST

NOTICE:

  • Some Data List values may vary significantly if there are slight differences in the environment in which the vehicle is operating when measurements are obtained. Variations may also occur due to aging of the vehicle. Due to these considerations, it is not always possible to provide definite values to be used for judgment of malfunctions. It is possible that a malfunction may be present even if measured values are within the reference range.
  • In the event of a problem with intricate symptoms, collect sample data from another vehicle of the same model, operating under identical conditions in order to reach an overall judgment by comparing all of the items in the Data List.

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON.

(c) Turn the Techstream on.

(d) Enter the following menus: Powertrain / Rear Motor Generator / Data List.

(e) Check the results by referring to the following table.

HINT:

  • When reviewing Data List information, try to select only the specific Data List items related to the inspection being performed. If all items are selected when checking the Data List, the interval between updates for each item will be longer, resulting in delayed or incorrect data.
  • Using a custom list makes it possible to easily select smaller groups of related Data List items.
  • The following custom lists are available:
    • All Data
    • Inverter
    • Resolver
    • DC/DC Converter
    • Resolver Learning

Powertrain > Rear Motor Generator > Data List

Tester Display

Measurement Item

Range

Normal Condition

Diagnostic Note

Engine Speed

Engine speed

Min.: 0 rpm, Max.: 16383 rpm

Engine stopped:

0 rpm

While engine running at a constant speed:

No significant fluctuation

-

Vehicle Speed

Vehicle speed

Min.: 0 km/h (0 mph), Max.: 255 km/h (158 mph)

Vehicle stopped:

0 km/h (0 mph)

While driving at a constant speed:

No significant fluctuation

-

Engine Run Time

Elapsed time after starting engine

Min.: 0 sec, Max.: 65535 sec

-

Elapsed time from initial engine start until the ignition switch is turned off.

Warmup Cycle Cleared DTC

Warmup cycles after DTCs cleared

Min.: 0, Max.: 255

-

-

Distance from DTC Cleared

Distance driven after DTCs cleared

Min.: 0 km (0 mile), Max.: 65535 km (40723 mile)

-

-

Battery Voltage

Auxiliary battery voltage

Min.: 0.00 V, Max.: 16.00 V

11 to 15 V: Ignition switch ON

When ignition switch ON (READY): approx. 12.5 to 15.0 V. When ignition switch ON: same as auxiliary battery voltage (approx. 12 V).

If the voltage becomes 11 V or less when the ignition switch is ON (READY), the hybrid vehicle control ECU assembly stores inverter with converter assembly DTCs.

If the voltage becomes 9.5 V or less, the ignition switch will not be able to be turned to ON (READY).

Ambient Temperature

Ambient air temperature

Min.: -40°C (-40°F), Max.: 215°C (419°F)

Ignition switch ON:

Same as ambient air temperature

-

Time after DTC Cleared

Time after DTCs cleared

Min.: 0 min, Max.: 65535 min

-

-

Hybrid/EV Battery System Voltage

HV battery voltage

Min.: 0 V, Max.: 510 V

Ignition switch ON (READY):

150 to 300 V

-

Hybrid/EV Battery System Current

HV battery current

Min.: -3276.8 A, Max.: 3276.7 A

Ignition switch ON:

-4 to 4 A

-

Motor Revolution

Motor (MG2) speed (detected by resolver sensor)

Min.: -20000 rpm, Max.: 20000 rpm

While driving:

Varies depending on vehicle speed

Motor (MG2) speed changes in proportion to vehicle speed.

Motor (MG2) speed is not influenced by accelerator pedal opening angle, engine speed or generator (MG1) speed.

Motor Torque

Motor (MG2) torque value

Min.: -500 Nm, Max.: 500 Nm

While driving:

Varies depending on vehicle operating conditions

-

Motor Control Mode

Motor control mode

Min.: 0, Max.: 65535

-

-

Generator Revolution

Generator (MG1) speed (detected by resolver sensor)

Min.: -20000 rpm, Max.: 20000 rpm

During charge or discharge:

Varies depending on vehicle operating conditions

Generator (MG1) speed is set to obtain requested target engine speed

Generator Torque

Generator (MG1) torque value

Min.: -500 Nm, Max.: 500 Nm

During charge or discharge:

Varies depending on vehicle operating conditions

-

Generator Control Mode

Generator control mode

Min.: 0, Max.: 65535

-

-

VL Voltage

High voltage before it is boosted

Min.: 0.0 V, Max.: 500.0 V

Ignition switch ON (READY):

Practically the same as the HV battery voltage

-

VH Voltage

High voltage after it is boosted

Min.: 0.0 V, Max.: 1000.0 V

Engine revving up with shift lever in P:

After boosted voltage to below 650 V

-

Boosting Converter PWM Duty

Boost converter PWM duty

Min.: 0 %, Max.: 100 %

-

-

Boosting Converter Control Mode

Boost converter control mode

Min.: 0, Max.: 255

-

-

Short Wave Highest Value

Waveform voltage in abnormal insulation detection circuit in battery voltage sensor

Min.: 0.00 V, Max.: 4.98 V

-

-

Fail Safe Mode

Fail safe mode

Min.: -128, Max.: 127

-

-

Accelerator Position

Accelerator position

Min.: 0.0 %, Max.: 100.0 %

Accelerator pedal depressed:

Changes with accelerator pedal pressure

-

WIN Control Limit Power

Power flowing to HV battery (Charging)

(detected at battery voltage sensor)

Min.: -327.68 kW, Max.: 327.67 kW

-38.76 kW or more

-

WOUT Control Limit Power

Power flowing from HV battery (Discharging)

(detected at battery voltage sensor)

Min.: -327.68 kW, Max.: 327.67 kW

25.50 kW or less

-

Rear Motor Resolver After Offset

Rear motor resolver after offset

Min.: 0.000 deg, Max.: 358.593 deg

-

-

Rear Motor Revolution

Rear motor (MGR) speed (detected by resolver sensor)

Min.: -32768 rpm, Max.: 32767 rpm

While driving:

Varies depending on vehicle operating conditions

-

Rear Motor Torque

Rear motor (MGR) torque value

Min.: -4096.000 Nm, Max.: 4095.875 Nm

While driving:

Varies depending on vehicle operating conditions

-

Rear Motor Control Mode

Rear motor control mode

Min.: 0, Max.: 65535

-

-

Rear Motor Carrier Frequency

Rear motor carrier frequency

Min.: 0, Max.: 255

-

-

Rear Motor Inverter Shut Down Signal

Rear motor inverter shutdown signal

Min.: 0, Max.: 255

-

-

Rear Motor Inverter Temperature

Rear motor inverter temperature

Min.: 0°C (32°F), Max.: 150°C (302°F)

Vehicle left for 1 day at an ambient temperature of 25°C (77°F):

8 to 35°C (46.4 to 95°F)

While driving with an ambient temperature of 25°C (77°F):

25 to 120°C (77 to 248°F)

-

Rear Motor Temperature

Rear motor (MGR) temperature

Min.: -40°C (-40°F), Max.: 215°C (419°F)

Vehicle left for 1 day at an ambient temperature of 25°C (77°F):

25°C (77°F)

Changes according to vehicle condition and ambient temperature

-

Rear Motor Inverter Temperature Duty

Rear motor inverter temperature duty (CPU input data)

Min.: 0.0 %, Max.: 6553.5 %

-

-

Emergency Shutdown Signal

Inverter emergency shutdown

ON or OFF

Inverter emergency shutdown:

ON

Normal:

OFF

-

Ready ON Status

State of system (READY)

ON or OFF

Ignition switch ON (READY):

ON

-

SMR Status

System main relay status

ON or OFF

Ignition switch ON (READY):

ON

-

Generator Inverter High Current(GFINV)

Generator (MG1) inverter high current

ON or OFF

Normal:

OFF

-

Generator Inverter Shut Down Status

Generator (MG1) inverter shutdown status

ON or OFF

Generator inverter shutdown:

ON

Normal:

OFF

-

Motor Inverter High Current(MFINV)

Motor inverter high current

ON or OFF

Normal:

OFF

-

Motor Inverter Shut Down Status

Motor inverter shutdown status

ON or OFF

Motor inverter shutdown:

ON

Normal:

OFF

-

Boosting Converter Input High Voltage

Boost converter input high voltage

ON or OFF

Normal:

OFF

-

Boosting Converter Input High Current(CFINV)

Boost converter input high current

ON or OFF

Normal:

OFF

-

Boosting Converter Shut Down Status

Boost converter shutdown status

ON or OFF

Boost converter shutdown:

ON

Normal:

OFF

-

Rear Inverter Input High Current(CFINV)

Rear inverter input high current

ON or OFF

Normal:

OFF

-

Rear Inverter Shut Down Status

Rear inverter shutdown status

ON or OFF

Rear motor inverter shutdown:

ON

Normal:

OFF

-

Total Distance Traveled

Drive total distance

Min.: 0 km (0 mile), Max.: 16777215 km (10425361 mile)

-

-

Total Distance Traveled - Unit

Drive total distance unit

km or mile

-

-

Rear Motor Resolver Offset Value

Rear motor resolver offset value

Min.: -250.000 deg, Max.: 249.992 deg

-

-

Rear Motor Resolver Offset Complete Status

Rear motor resolver learning complete status

ON or OFF

Rear motor resolver learning has been completed:

ON

-

Rear Motor U Current (Lower Resolution)

Rear motor U phase current (Lower resolution)

Min.: -3276.8 A, Max.: 3276.7 A

-

-

Rear Motor V Current (Lower Resolution)

Rear motor V phase current (Lower resolution)

Min.: -3276.8 A, Max.: 3276.7 A

-

-

Rear Motor W Current (Lower Resolution)

Rear motor W phase current (Lower resolution)

Min.: -3276.8 A, Max.: 3276.7 A

-

-