Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001OR16
Model Year Start: 2020 Model: RAV4 HV Prod Date Range: [06/2020 -           ]
Title: HYBRID / BATTERY CONTROL: MOTOR GENERATOR CONTROL SYSTEM (for LITHIUM-ION BATTERY): P322F15; Communication Error from Airbag to Generator Circuit Short to Battery or Open; 2020 - 2024 MY RAV4 HV [06/2020 -        ]

DTC

P322F15

Communication Error from Airbag to Generator Circuit Short to Battery or Open

DESCRIPTION

Refer to the description for DTC P322F11.

Click here 2020 - 2024 MY RAV4 HV [06/2020 -        ]; HYBRID / BATTERY CONTROL: MOTOR GENERATOR CONTROL SYSTEM (for LITHIUM-ION BATTERY): P322F11; Communication Error from Airbag to Generator Circuit Short to Ground+

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

P322F15

Communication Error from Airbag to Generator Circuit Short to Battery or Open

Open or short to +B in the communication circuit:

Communication from the airbag sensor assembly stopped and circuit high has been detected for a certain period.
  • Inverter with converter assembly
  • Airbag sensor assembly
  • Wire harness or connector

Does not come on

Master Warning:

Comes on

Related Data List

DTC No.

Data List

P322F15

Airbag Status (Collision)

CONFIRMATION DRIVING PATTERN

HINT:

After repair has been completed, clear the DTCs and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

Click here 2020 - 2024 MY RAV4 HV [06/2020 -        ]; HYBRID / BATTERY CONTROL: MOTOR GENERATOR CONTROL SYSTEM (for LITHIUM-ION BATTERY): UTILITY

  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON and turn the Techstream on.
  3. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the ignition switch off and wait for 2 minutes or more.
  5. Turn the ignition switch to ON and turn the Techstream on.
  6. With ignition switch ON and wait for 2 minutes or more.
  7. Enter the following menus: Powertrain / Motor Generator / Utility / All Readiness.
  8. Check the DTC judgment result.

    HINT:

    • If the judgment result shows NORMAL, the system is normal.
    • If the judgment result shows ABNORMAL, the system has a malfunction.
    • If the judgment result shows INCOMPLETE, perform driving pattern again.

WIRING DIAGRAM

Refer to the wiring diagram for DTC P322F11.

Click here 2020 - 2024 MY RAV4 HV [06/2020 -        ]; HYBRID / BATTERY CONTROL: MOTOR GENERATOR CONTROL SYSTEM (for LITHIUM-ION BATTERY): P322F11; Communication Error from Airbag to Generator Circuit Short to Ground+

CAUTION / NOTICE / HINT

CAUTION:

  • Before the following operations are conducted, take precautions to prevent electric shock by turning the ignition switch off, wearing insulated gloves, and removing the service plug grip from HV battery.
    • Inspecting the high-voltage system
    • Disconnecting the low voltage connector of the inverter with converter assembly
    • Disconnecting the low voltage connector of the HV battery
  • To prevent electric shock, make sure to remove the service plug grip to cut off the high voltage circuit before servicing the vehicle.
  • After removing the service plug grip from the HV battery, put it in your pocket to prevent other technicians from accidentally reconnecting it while you are working on the high-voltage system.
  • After removing the service plug grip, wait for at least 10 minutes before touching any of the high-voltage connectors or terminals. After waiting for 10 minutes, check the voltage at the terminals in the inspection point in the inverter with converter assembly. The voltage should be 0 V before beginning work.

    Click here 2020 - 2024 MY RAV4 HV [06/2020 -        ]; HYBRID / BATTERY CONTROL: MOTOR GENERATOR CONTROL SYSTEM (for LITHIUM-ION BATTERY): PRECAUTION

    *a

    Without waiting for 10 minutes

    HINT:

    Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly.

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

PROCEDURE

1.

CHECK DTC OUTPUT (SRS AIRBAG)

Click here 2020 - 2024 MY RAV4 HV [06/2020 -        ]; HYBRID / BATTERY CONTROL: MOTOR GENERATOR CONTROL SYSTEM (for LITHIUM-ION BATTERY): P322F11; Communication Error from Airbag to Generator Circuit Short to Ground+

Result

Proceed to

Airbag system DTCs are not output.

A

Airbag system DTCs are output.

B
B

GO TO DTC CHART (AIRBAG SYSTEM) 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 08/2020]; SUPPLEMENTAL RESTRAINT SYSTEMS: AIRBAG SYSTEM (w/o Occupant Classification System): DIAGNOSTIC TROUBLE CODE CHART 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; SUPPLEMENTAL RESTRAINT SYSTEMS: AIRBAG SYSTEM: DIAGNOSTIC TROUBLE CODE CHART

A

2.

CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR)

Click here 2020 - 2024 MY RAV4 HV [06/2020 -        ]; HYBRID / BATTERY CONTROL: MOTOR GENERATOR CONTROL SYSTEM (for LITHIUM-ION BATTERY): P033500,P033531; Crankshaft Position Sensor "A"+

Result

Proceed to

OK

A

NG (The connector is not connected securely.)

B

NG (The terminals are not making secure contact or are deformed, or water or foreign matter exists in the connector.)

C
B

CONNECT SECURELY
C

REPAIR OR REPLACE HARNESS OR CONNECTOR
A

3.

CHECK CONNECTOR CONNECTION CONDITION (AIRBAG SENSOR ASSEMBLY CONNECTOR)

Click here 2020 - 2024 MY RAV4 HV [06/2020 -        ]; HYBRID / BATTERY CONTROL: MOTOR GENERATOR CONTROL SYSTEM (for LITHIUM-ION BATTERY): P322F11; Communication Error from Airbag to Generator Circuit Short to Ground+

NG

CONNECT SECURELY
OK

4.

CHECK HARNESS AND CONNECTOR (AIRBAG SENSOR ASSEMBLY - BODY GROUND)

(a) Disconnect the G70 airbag sensor assembly connector.

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

G70-33 (E1) - Body ground

Ignition switch off

Below 1 Ω

*a

Front view of wire harness connector

(to Airbag Sensor Assembly)

(c) Reconnect the G70 airbag sensor assembly connector.

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR
OK

5.

CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - AIRBAG SENSOR ASSEMBLY)

CAUTION:

Be sure to wear insulated gloves.

(a) Check that the service plug grip is not installed.

NOTICE:

After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair manual because this may cause a malfunction.

(b) Disconnect the A87 inverter with converter assembly connector.

(c) Disconnect the G70 airbag sensor assembly connector.

(d) Connect the cable to the negative (-) auxiliary battery terminal.

(e) Turn the ignition switch to ON.

(f) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Condition

Specified Condition

A87-18 (ABFS) - Body ground

Ignition switch ON

Below 1 V

NOTICE:

Turning the ignition switch to ON with the airbag sensor assembly connector and the inverter with converter assembly connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.

*a

Front view of wire harness connector

(to Inverter with Converter Assembly)

*b

Front view of wire harness connector

(to Airbag Sensor Assembly)

(g) Turn the ignition switch off.

(h) Measure the resistance according to the value(s) in the table below.

Standard Resistance (Open):

Tester Connection

Condition

Specified Condition

A87-18 (ABFS) - G70-24 (GSW2)

Ignition switch off

Below 1 Ω

Standard Resistance (Short):

Tester Connection

Condition

Specified Condition

A87-18 (ABFS) or G70-24 (GSW2) - Body ground and other terminals

Ignition switch off

10 kΩ or higher

(i) Disconnect the cable from the negative (-) auxiliary battery terminal.

(j) Reconnect the G70 airbag sensor assembly connector.

(k) Reconnect the A87 inverter with converter assembly connector.

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR
OK

6.

REPLACE AIR BAG SENSOR ASSEMBLY

Click here 2020 MY RAV4 RAV4 HV [10/2019 - 08/2020]; SUPPLEMENTAL RESTRAINT SYSTEMS: CENTER AIRBAG SENSOR ASSEMBLY: REMOVAL 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; SUPPLEMENTAL RESTRAINT SYSTEMS: CENTER AIRBAG SENSOR ASSEMBLY: REMOVAL 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; SUPPLEMENTAL RESTRAINT SYSTEMS: CENTER AIRBAG SENSOR ASSEMBLY: REMOVAL 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; SUPPLEMENTAL RESTRAINT SYSTEMS: CENTER AIRBAG SENSOR ASSEMBLY: REMOVAL 2024 MY RAV4 RAV4 HV [10/2023 -        ]; SUPPLEMENTAL RESTRAINT SYSTEMS: CENTER AIRBAG SENSOR ASSEMBLY: REMOVAL

NEXT

7.

CLEAR DTC

Click here 2020 - 2024 MY RAV4 HV [06/2020 -        ]; HYBRID / BATTERY CONTROL: MOTOR GENERATOR CONTROL SYSTEM (for LITHIUM-ION BATTERY): P322F11; Communication Error from Airbag to Generator Circuit Short to Ground+

NEXT

8.

CHECK DTC OUTPUT (MOTOR GENERATOR)

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON and wait for 2 minutes or more.

(c) Enter the following menus: Powertrain / Motor Generator / Trouble Codes.

(d) Check for DTCs.

Powertrain > Motor Generator > Trouble Codes

Result

Proceed to

P322F15 is not output.

A

P322F15 is output.

B

(e) Turn the ignition switch off.

A

COMPLETED
B

REFER TO REPLACE INVERTER WITH CONVERTER ASSEMBLY PARTS