Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001OR0L
Model Year Start: 2020 Model: RAV4 HV Prod Date Range: [06/2020 -           ]
Title: HYBRID / BATTERY CONTROL: MOTOR GENERATOR CONTROL SYSTEM (for LITHIUM-ION BATTERY): P0E5111,P0E5115,P0E511F; DC/DC Converter Current Sensor Circuit Short to Ground; 2020 - 2024 MY RAV4 HV [06/2020 -        ]

DTC

P0E5111

DC/DC Converter Current Sensor Circuit Short to Ground

DTC

P0E5115

DC/DC Converter Current Sensor Circuit Short to Battery or Open

DTC

P0E511F

DC/DC Converter Current Sensor Circuit Intermittent

DESCRIPTION

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

P0E5111

DC/DC Converter Current Sensor Circuit Short to Ground

Short to ground detected in reactor current sensor circuit

(1 trip detection logic)

Inverter with converter assembly

Comes on

Master Warning:

Comes on

P0E5115

DC/DC Converter Current Sensor Circuit Short to Battery or Open

Open or short to +B detected in reactor current sensor circuit

(1 trip detection logic)

Inverter with converter assembly

Comes on

Master Warning:

Comes on

P0E511F

DC/DC Converter Current Sensor Circuit Intermittent

Short to ground, open or short to +B detected in reactor current sensor circuit when DTC P0C7917, P0D3319, P1C5D19, P1C5F19 or P1C5E19 is stored.

(1 trip detection logic)

Inverter with converter assembly

Does not come on

Master Warning:

Does not come on

Related Data List

DTC No.

Data List

P0E5111

P0E5115

P0E511F

Inverter Input Current

MONITOR DESCRIPTION

If the motor generator control ECU detects an open or short in the DC/DC converter current sensor circuit, it will illuminate the MIL and store a DTC.

MONITOR STRATEGY

Related DTCs

P0E53 (INF P0E5111): DC/DC Converter Current Sensor Range check (Low voltage)

P0E54 (INF P0E5115): DC/DC Converter Current Sensor Range check (High voltage)

Required sensors/components

DC/DC converter current sensor

Frequency of operation

Continuous

Duration

TMC's intellectual property

MIL operation

Immediately

Sequence of operation

None

TYPICAL ENABLING CONDITIONS

The monitor will run whenever the following DTCs are not stored

TMC's intellectual property

Other conditions belong to TMC's intellectual property

-

TYPICAL MALFUNCTION THRESHOLDS

TMC's intellectual property

-

COMPONENT OPERATING RANGE

Motor generator control ECU

DTC P0E53 (INF P0E5111) is not detected

DTC P0E54 (INF P0E5115) is not detected

CONFIRMATION DRIVING PATTERN

HINT:

  • After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

    Click here 2020 - 2024 MY RAV4 HV [06/2020 -        ]; HYBRID / BATTERY CONTROL: MOTOR GENERATOR CONTROL SYSTEM (for LITHIUM-ION BATTERY): UTILITY

  • When clearing the permanent DTCs, refer to the "CLEAR PERMANENT DTC" procedure.

    Click here 2020 - 2024 MY RAV4 HV [06/2020 -        ]; HYBRID / BATTERY CONTROL: MOTOR GENERATOR CONTROL SYSTEM (for LITHIUM-ION BATTERY): DTC CHECK / CLEAR

  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON and turn the Techstream on.
  3. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the ignition switch off and wait for 2 minutes or more.
  5. Turn the ignition switch to ON and turn the Techstream on.
  6. With ignition switch ON and wait for 5 seconds or more. [*1]

    HINT:

    [*1]: Normal judgment procedure.

    The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.

  7. Enter the following menus: Powertrain / Motor Generator / Utility / All Readiness.
  8. Check the DTC judgment result.

    HINT:

    • If the judgment result shows NORMAL, the system is normal.
    • If the judgment result shows ABNORMAL, the system has a malfunction.
    • If the judgment result shows INCOMPLETE, perform the normal judgment procedure again.

CAUTION / NOTICE / HINT

CAUTION:

  • Before the following operations are conducted, take precautions to prevent electric shock by turning the ignition switch off, wearing insulated gloves, and removing the service plug grip from HV battery.
    • Inspecting the high-voltage system
    • Disconnecting the low voltage connector of the inverter with converter assembly
    • Disconnecting the low voltage connector of the HV battery
  • To prevent electric shock, make sure to remove the service plug grip to cut off the high voltage circuit before servicing the vehicle.
  • After removing the service plug grip from the HV battery, put it in your pocket to prevent other technicians from accidentally reconnecting it while you are working on the high-voltage system.
  • After removing the service plug grip, wait for at least 10 minutes before touching any of the high-voltage connectors or terminals. After waiting for 10 minutes, check the voltage at the terminals in the inspection point in the inverter with converter assembly. The voltage should be 0 V before beginning work.

    Click here 2020 - 2024 MY RAV4 HV [06/2020 -        ]; HYBRID / BATTERY CONTROL: MOTOR GENERATOR CONTROL SYSTEM (for LITHIUM-ION BATTERY): PRECAUTION

    HINT:

    Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly.

    *a

    Without waiting for 10 minutes

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

PROCEDURE

1.

REPLACE INVERTER WITH CONVERTER ASSEMBLY

Click here 2020 MY RAV4 HV [06/2020 - 08/2020]; HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER (for AWD): REMOVAL 2021 MY RAV4 HV [08/2020 - 12/2021]; HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER (for AWD): REMOVAL 2022 MY RAV4 HV [12/2021 - 10/2022]; HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER (for AWD): REMOVAL 2023 MY RAV4 HV [10/2022 - 10/2023]; HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER (for AWD): REMOVAL 2024 MY RAV4 HV [10/2023 -        ]; HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER (for AWD): REMOVAL

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