Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001OEA8
Model Year Start: 2020 Model: RAV4 HV Prod Date Range: [06/2020 - 12/2021]
Title: REAR SUSPENSION: REAR SUSPENSION MEMBER (for HV Model AWD): INSTALLATION; 2020 - 2021 MY RAV4 HV [06/2020 - 12/2021]

INSTALLATION

PROCEDURE

1. INSTALL HOLE PLUG

(a) Install the 6 hole plugs to the rear suspension member sub-assembly.

HINT:

There are 2 different shapes of hole plug.

2. INSTALL DIFFERENTIAL MOUNT CUSHION

(a) Using SST, install a new differential mount cushion.

SST: 09316-12010

SST: 09570-24011

*1

Rear Suspension Member Sub-assembly

-

-

*a

-3° to 3°

*b

3.1 to 4.1 mm (0.1220 to 0.1614 in.)

*c

Protrusion

*d

Turn

*e

Hold

-

-

Turning Direction

Front of Vehicle

SST Bolt Position

-

-

NOTICE:

  • Make sure that the differential mount cushion is aligned within 3° from the center.
  • Install the differential mount cushion so that the protrusion is positioned as shown in the illustration.
  • Be sure to use the correct combination of SST.
  • Before using SST, apply grease to SST bolt.
  • Temporarily install the differential mount cushion to the rear suspension member sub-assembly in order to prevent it from tilting, and then install SST.
  • Make sure that SST contacts the entire circumference of the differential mount cushion.
  • Do not tilt the bolts of SST.

3. INSTALL REAR SUSPENSION MEMBER FRONT BODY MOUNTING CUSHION (for LH Side)

Click here 2019 - 2020 MY RAV4 RAV4 HV [02/2019 - 08/2020]; REAR SUSPENSION: REAR SUSPENSION MEMBER (for 2WD): INSTALLATION+ 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; REAR SUSPENSION: REAR SUSPENSION MEMBER (for 2WD): INSTALLATION+

4. INSTALL REAR SUSPENSION MEMBER FRONT BODY MOUNTING CUSHION (for RH Side)

Click here 2019 - 2020 MY RAV4 RAV4 HV [02/2019 - 08/2020]; REAR SUSPENSION: REAR SUSPENSION MEMBER (for 2WD): INSTALLATION+ 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; REAR SUSPENSION: REAR SUSPENSION MEMBER (for 2WD): INSTALLATION+

5. INSTALL REAR SUSPENSION MEMBER REAR BODY MOUNT CUSHION LH

Click here 2019 - 2020 MY RAV4 RAV4 HV [02/2019 - 08/2020]; REAR SUSPENSION: REAR SUSPENSION MEMBER (for 2WD): INSTALLATION+ 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; REAR SUSPENSION: REAR SUSPENSION MEMBER (for 2WD): INSTALLATION+

6. INSTALL REAR SUSPENSION MEMBER REAR BODY MOUNT CUSHION RH

Click here 2019 - 2020 MY RAV4 RAV4 HV [02/2019 - 08/2020]; REAR SUSPENSION: REAR SUSPENSION MEMBER (for 2WD): INSTALLATION+ 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; REAR SUSPENSION: REAR SUSPENSION MEMBER (for 2WD): INSTALLATION+

7. INSTALL REAR UPPER CONTROL ARM ASSEMBLY LH

Click here 2019 - 2024 MY RAV4 RAV4 HV [02/2019 -        ]; REAR SUSPENSION: REAR UPPER ARM: INSTALLATION+

8. INSTALL REAR UPPER CONTROL ARM ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

9. INSTALL REAR TRACTION MOTOR WITH TRANSAXLE ASSEMBLY

Click here 2020 - 2024 MY RAV4 HV [06/2020 -        ]; Q610 (HYBRID TRANSMISSION / TRANSAXLE): REAR TRACTION MOTOR: INSTALLATION+

10. CONNECT WIRE HARNESS

Click here 2020 - 2024 MY RAV4 HV [06/2020 -        ]; Q610 (HYBRID TRANSMISSION / TRANSAXLE): REAR TRACTION MOTOR: INSTALLATION+

11. INSTALL REAR SUSPENSION MEMBER SUB-ASSEMBLY

(a) for TMC Made:

(1) Install the 4 rear suspension member cushions to the rear suspension member sub-assembly.

HINT:

When reusing the rear suspension member cushion, make sure to check its identification mark and install it to the correct position.

(b) for TMMC Made:

(1) Install the 2 rear suspension member cushions and 2 upper differential support member stoppers to the rear suspension member sub-assembly.

HINT:

When reusing the rear suspension member cushion and upper differential support member stopper, make sure to check its identification mark and install it to the correct position.

(c) Using an engine lifter and 4 attachments or equivalent tools, support the rear suspension member sub-assembly as shown in the illustration.

CAUTION:

  • The rear suspension member sub-assembly is a very heavy component. Make sure that it is supported securely.
  • If the rear suspension member sub-assembly is not securely supported, it may drop, resulting in serious injury.

NOTICE:

  • Use attachments or equivalent tools to keep the rear suspension member sub-assembly level.
  • Keep supporting the rear suspension member sub-assembly until the installation has been completed.

*a

Engine Lifter

*b

Attachment

Attachment and Wooden Block Placement Location

(d) Raise the rear suspension member sub-assembly until there is no clearance between the rear suspension member sub-assembly and vehicle.

(e) Install the rear suspension member sub-assembly with the 2 rear suspension member lower stoppers, rear suspension member lower brace LH and rear suspension member lower brace RH, 2 bolts and 4 nuts.

Torque:

Bolt A :

158 N·m {1611 kgf·cm, 117 ft·lbf}

Nut B :

158 N·m {1611 kgf·cm, 117 ft·lbf}

Nut C :

18 N·m {184 kgf·cm, 13 ft·lbf}

(f) w/ Height Control Sensor:

(1) Engage the 5 clamps to install the wire harness.

(g) w/o Height Control Sensor:

(1) Engage the 4 clamps to install the wire harness.

(h) Pass the connector through the hole to the inside of the vehicle and install the grommet of the wire harness.

(i) w/ Height Control Sensor:

(1) Connect the 2 connectors.

(j) w/o Height Control Sensor:

(1) Connect the connector.

12. INSTALL FLOOR UNDER WIRE

CAUTION:

Be sure to wear insulated gloves.

(a) Install the HV floor under wire to the rear traction motor with transaxle assembly with the 2 bolts.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

NOTICE:

  • Make sure that the connector is fully engaged.
  • Do not damage the terminals, interlock connector or rear traction motor with transaxle assembly during installation.
  • Do not touch the waterproof seal or terminals of the connector.
  • Do not allow any foreign matter or water to enter the rear traction motor with transaxle assembly.
  • Although the connector may feel loose, this is not due to a malfunction.

*a

Waterproof Seal

(b) Engage the clamp.

13. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY LH

(a) Temporarily install the rear No. 1 suspension arm assembly to the rear suspension member sub-assembly with the bolt and nut.

NOTICE:

  • Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.
  • Insert the bolt with the threaded end facing the rear of the vehicle.

14. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

15. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY LH

Click here 2019 - 2021 MY RAV4 RAV4 HV [02/2019 - 12/2021]; REAR SUSPENSION: REAR LOWER ARM: INSTALLATION+

16. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

17. INSTALL REAR DRIVE SHAFT ASSEMBLY LH

Click here 2020 - 2024 MY RAV4 RAV4 HV [10/2019 -        ]; DRIVE SHAFT / PROPELLER SHAFT: REAR DRIVE SHAFT ASSEMBLY: INSTALLATION

18. INSTALL REAR DRIVE SHAFT ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

19. INSTALL REAR STABILIZER BAR

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; REAR SUSPENSION: REAR STABILIZER BAR: INSTALLATION

20. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH

Click here 2019 - 2020 MY RAV4 RAV4 HV [02/2019 - 08/2020]; INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION+

21. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY

Click here 2019 - 2020 MY RAV4 RAV4 HV [02/2019 - 08/2020]; INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION+

22. INSTALL TETHER ANCHOR BRACKET SET

Click here 2019 - 2020 MY RAV4 RAV4 HV [02/2019 - 08/2020]; INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION+

23. INSTALL REAR SEAT SIDE GARNISH LH

Click here 2019 - 2020 MY RAV4 RAV4 HV [02/2019 - 08/2020]; INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION+

24. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; DOOR / HATCH: REAR DOOR OPENING TRIM WEATHERSTRIP: INSTALLATION+

25. INSTALL REAR DOOR SCUFF PLATE LH

Click here 2019 - 2020 MY RAV4 RAV4 HV [02/2019 - 08/2020]; INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION+

26. INSTALL REAR NO. 1 FLOOR MAT SUPPORT SIDE PLATE

Click here 2019 - 2020 MY RAV4 RAV4 HV [02/2019 - 08/2020]; INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION+

27. INSTALL REAR FLOOR FINISH PLATE

Click here 2019 - 2020 MY RAV4 RAV4 HV [02/2019 - 08/2020]; INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION+

28. INSTALL REAR NO. 3 FLOOR BOARD

Click here 2019 - 2020 MY RAV4 RAV4 HV [02/2019 - 08/2020]; INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION+

29. INSTALL DECK BOARD ASSEMBLY

Click here 2019 - 2020 MY RAV4 RAV4 HV [02/2019 - 08/2020]; INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION+

30. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)

Click here 2019 - 2020 MY RAV4 RAV4 HV [02/2019 - 08/2020]; INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION+

31. INSTALL CHILD RESTRAINT SEAT ANCHOR BRACKET SUB-ASSEMBLY LH

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; SEAT BELT: CHILD RESTRAINT SEAT ANCHOR BRACKET: INSTALLATION+

32. INSTALL REAR SEAT ASSEMBLY

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; SEAT: REAR SEAT ASSEMBLY: INSTALLATION

33. STABILIZE SUSPENSION

Click here 2019 - 2021 MY RAV4 RAV4 HV [02/2019 - 12/2021]; REAR SUSPENSION: REAR SHOCK ABSORBER: INSTALLATION+

34. INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY LH

Click here 2019 - 2021 MY RAV4 RAV4 HV [02/2019 - 12/2021]; REAR SUSPENSION: REAR LOWER ARM: INSTALLATION+

35. INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

36. INSTALL NO. 1 FLOOR UNDER COVER (w/ NO. 1 FLOOR UNDER COVER)

(a) Install the No. 1 floor under cover to the rear suspension member sub-assembly with the 3 bolts and 3 clips.

Torque:

Bolt :

7.5 N·m {76 kgf·cm, 66 in·lbf}

37. INSTALL SERVICE PLUG GRIP

Click here 2019 - 2024 MY RAV4 HV [11/2018 -        ]; HYBRID / BATTERY CONTROL: SERVICE PLUG GRIP: INSTALLATION

38. INSTALL REAR WHEEL

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; MAINTENANCE: TIRE AND WHEEL: INSTALLATION

39. INSPECT AND ADJUST REAR WHEEL ALIGNMENT

Click here 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 08/2020]; ALIGNMENT / HANDLING DIAGNOSIS: REAR WHEEL ALIGNMENT: ADJUSTMENT 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; ALIGNMENT / HANDLING DIAGNOSIS: REAR WHEEL ALIGNMENT: ADJUSTMENT

40. PERFORM INITIALIZATION

Click here 2020 MY RAV4 RAV4 HV [06/2020 - 08/2020]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION