HYBRID / BATTERY CONTROL: FRAME WIRE: INSTALLATION; 2020 MY RAV4 HV [06/2020 - 08/2020]

Last Modified: 01-30-2024	6.11:8.1.0	Doc ID: RM100000001OE6X
Model Year Start: 2020	Model: RAV4 HV	Prod Date Range: [06/2020 - 08/2020]
Title: HYBRID / BATTERY CONTROL: FRAME WIRE: INSTALLATION; 2020 MY RAV4 HV [06/2020 - 08/2020]

INSTALLATION

PROCEDURE

1. INSTALL HV FLOOR UNDER WIRE

CAUTION:

Be sure to wear insulated gloves.

(a) for AWD:

(1) Install the HV floor under wire to the rear traction motor with transaxle assembly with the 2 bolts.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

NOTICE:

Make sure that the connector is fully engaged.
Do not damage the terminals, interlock connector or rear traction motor with transaxle assembly during installation.
Do not touch the waterproof seal or terminals of the connector.
Do not allow any foreign matter or water to enter the rear traction motor with transaxle assembly.
Although the connector may feel loose, this is not due to a malfunction.

*a	Waterproof Seal

(2) Engage the clamp.

(b) Insert the HV floor under wire into the floor panel hole and engage the grommet.

(c) for 2WD:

*A	for 2WD
*B	for AWD
	Bolt
	Nut

(1) Install the 2 nuts.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

(d) for AWD:

(1) Install the 2 nuts and 2 bolts.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

(e) Install a new 2 stud clamps.

(f) Install the 3 bolts and nut.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

(g) Install a new 2 stud clamps.

(h) Install the bolt and 2 nuts.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

(i) Install the 2 nuts.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

(j) Connect the engine room main wire to the vehicle body with the nut.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

(k) Engage the guide and 2 claws to install the No. 1 terminal cap.

Install in this Direction

2. INSTALL FUEL TANK ASSEMBLY

w/ Canister Pump Module:
Click here
w/o Canister Pump Module:
Click here

3. INSTALL EXHAUST MANIFOLD

Click here

4. INSTALL FRONT EXHAUST PIPE ASSEMBLY

Click here

5. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY

(a) Connect the transmission control cable assembly to the vehicle body with the nut.

Torque:

6.0 N·m {61 kgf·cm, 53 in·lbf}

6. INSTALL ENGINE SERVICE COVER CUSHION

(a) Install the engine service cover cushion with the 2 nuts.

Torque:

4.9 N·m {50 kgf·cm, 43 in·lbf}

7. INSTALL NO. 2 ENGINE SERVICE COVER CUSHION

(a) Install the No. 2 engine service cover cushion with the 2 nuts.

Torque:

4.9 N·m {50 kgf·cm, 43 in·lbf}

8. INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR

(a) Install the front No. 1 floor heat insulator with the 2 nuts.

Torque:

4.9 N·m {50 kgf·cm, 43 in·lbf}

9. INSTALL FRONT LOWER NO. 1 FLOOR HEAT INSULATOR

(a) Install the front lower No. 1 floor heat insulator with the nut and bolt.

Torque:

4.9 N·m {50 kgf·cm, 43 in·lbf}

(b) Install the clip.

10. INSTALL FRONT NO. 2 FLOOR HEAT INSULATOR

(a) Install the front No. 2 floor heat insulator with the 2 nuts.

Torque:

4.9 N·m {50 kgf·cm, 43 in·lbf}

(b) Install the clip.

11. INSTALL FRONT CENTER FLOOR COVER

(a) Install the front center floor cover with the 2 clips.

12. INSTALL FRONT FLOOR COVER RH

Click here

13. INSTALL FRONT FLOOR COVER LH

Click here

14. INSTALL ENGINE UNDER COVER HEAT INSULATOR

Click here

15. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY

Click here

16. INSTALL NO. 1 ENGINE UNDER COVER

Click here

17. INSTALL FRONT FENDER FRONT SPLASH SHIELD RH

Click here

18. INSTALL FRONT FENDER FRONT SPLASH SHIELD LH

Click here

19. INSTALL FRONT WHEELS

Click here

20. CONNECT HV FLOOR UNDER WIRE

CAUTION:

Be sure to wear insulated gloves.

(a) Engage the clamp.

(b) Install the HV under floor wire with the nut.

Torque:

7.6 N·m {77 kgf·cm, 67 in·lbf}

(c) Engage the clamp.

(d) Engage the 3 claws to install the No. 4 relay block cover.

(e) Connect the shield ground to the HV battery.

(f) Connect the 2 HV battery junction block assembly connectors.

NOTICE:

Make sure that the connectors are connected securely.

21. INSTALL NO. 1 HV BATTERY COVER PANEL RH

Click here

22. INSTALL REAR SEAT CUSHION LEG SUB-ASSEMBLY

Click here

23. INSTALL BATTERY SERVICE COVER BOARD

Click here

24. INSTALL NO. 2 BATTERY SERVICE COVER BOARD

Click here

25. INSTALL REAR DOOR SCUFF PLATE LH

Click here

26. INSTALL NO. 3 BATTERY SERVICE COVER BOARD

Click here

27. INSTALL REAR DOOR SCUFF PLATE RH

HINT:

Use the same procedure as for the LH side.

Click here

28. INSTALL REAR SEAT CUSHION LOCK HOOK

Click here

29. INSTALL BENCH TYPE REAR SEAT CUSHION ASSEMBLY

Click here

30. CONNECT HV FLOOR UNDER WIRE

Click here

31. CONNECT ENGINE ROOM MAIN WIRE

CAUTION:

Be sure to wear insulated gloves.

NOTICE:

Do not allow any foreign matter or water to enter the inverter with converter assembly.

(a) Connect the inverter with converter assembly connector and move the lock lever to lock them.

NOTICE:

Do not touch the waterproof seal or terminals of the connectors.
To prevent damage due to static electricity, do not touch the terminals of the disconnected connectors.
Do not damage the terminals, connector housing or inverter with converter assembly when connecting the connectors.

32. INSTALL SERVICE PLUG GRIP

Click here

33. INSTALL NO. 1 FLOOR UNDER COVER (for AWD, w/ NO. 1 FLOOR UNDER COVER)

Click here