| Last Modified: 01-30-2024 | 6.11:8.1.0 | Doc ID: RM100000001OE6I |
| Model Year Start: 2020 | Model: RAV4 HV | Prod Date Range: [06/2020 - 12/2021] |
| Title: HYBRID / BATTERY CONTROL: HV BATTERY STACK (for LITHIUM-ION BATTERY): INSTALLATION; 2020 - 2021 MY RAV4 HV [06/2020 - 12/2021] | ||
INSTALLATION
PROCEDURE
1. INSTALL NO. 2 HV SUPPLY STACK SUB-ASSEMBLY
CAUTION:
Be sure to wear insulated gloves and protective goggles.
(a) Install the No. 2 HV supply stack sub-assembly with the 4 nuts.
Torque:
7.5 N·m {76 kgf·cm, 66 in·lbf}
(b) Engage the claw.
(c) Engage the clamp.
(d) Install the nut to connect the ground terminal.
Torque:
7.5 N·m {76 kgf·cm, 66 in·lbf}
2. INSTALL NO. 1 HV SUPPLY STACK SUB-ASSEMBLY
CAUTION:
Be sure to wear insulated gloves and protective goggles.
(a) Install the No. 1 HV supply stack sub-assembly with the 4 nuts.
Torque:
7.5 N·m {76 kgf·cm, 66 in·lbf}
(b) Engage the claw.
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(c) Connect the connector. NOTICE: Make sure that the connector is connected securely. |
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(d) Connect the connector. NOTICE: Make sure that the connector is connected securely. |
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3. INSTALL BATTERY ECU ASSEMBLY
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![2020 - 2024 MY RAV4 HV [06/2020 - ]; HYBRID / BATTERY CONTROL: BATTERY ECU (for LITHIUM-ION BATTERY): INSTALLATION+](/t3Portal/stylegraphics/info.gif)
4. INSTALL NO. 1 HYBRID BATTERY COVER INTAKE DUCT
CAUTION:
Be sure to wear insulated gloves and protective goggles.
(a) Install the No. 1 hybrid battery cover intake duct LH to the HV battery with the clip.
(b) Engage the claw of hybrid battery thermistor (sensor portion) to connect the No. 1 hybrid battery cover intake duct LH.
5. INSTALL NO. 2 HYBRID BATTERY SHIELD SUB-ASSEMBLY
CAUTION:
Be sure to wear insulated gloves and protective goggles.
(a) Install the No. 2 hybrid battery shield sub-assembly to the HV battery with the bolt and 3 nuts.
Torque:
7.5 N·m {76 kgf·cm, 66 in·lbf}
6. INSTALL HYBRID BATTERY TERMINAL BLOCK
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7. INSTALL HV BATTERY JUNCTION BLOCK ASSEMBLY
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8. INSTALL NO. 1 HV BATTERY HOSE
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9. INSTALL UPPER HV BATTERY COVER SUB-ASSEMBLY
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10. INSTALL HV BATTERY
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11. PERFORM INITIALIZATION
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