| Last Modified: 01-30-2024 | 6.11:8.1.0 | Doc ID: RM100000001OE6A |
| Model Year Start: 2020 | Model: RAV4 HV | Prod Date Range: [06/2020 - ] |
| Title: HYBRID / BATTERY CONTROL: FUSE BOX (for LITHIUM-ION BATTERY): INSTALLATION; 2020 - 2024 MY RAV4 HV [06/2020 - ] | ||
INSTALLATION
PROCEDURE
1. INSTALL HYBRID BATTERY TERMINAL BLOCK
CAUTION:
Be sure to wear insulated gloves and protective goggles.
(a) Engage the claw to install the hybrid battery terminal block to the HV battery.
(b) Connect the hybrid battery terminal block connector.
NOTICE:
Make sure that the connector is connected securely.
2. INSTALL HV BATTERY JUNCTION BLOCK ASSEMBLY
CAUTION:
Be sure to wear insulated gloves and protective goggles.
(a) Install the HV battery junction block assembly to the HV battery with the 4 nuts.
Torque:
7.5 N·m {76 kgf·cm, 66 in·lbf}
NOTICE:
If the HV battery junction block assembly has been struck or dropped, replace it with a new one.
(b) Connect the 2 HV battery junction block assembly connectors.
NOTICE:
Make sure that the connectors are connected securely.
(c) Install the electric vehicle battery plug assembly to the HV battery with the bolt.
Torque:
7.5 N·m {76 kgf·cm, 66 in·lbf}
(d) Connect the hybrid battery terminal block connector.
NOTICE:
Make sure that the connector is connected securely.
(e) Connect the HV battery junction block assembly connector.
NOTICE:
Make sure that the connector is connected securely.
(f) for Type A:
Engage the 2 claws to close the wiring harness protector.
for Type B:
Engage the claw to close the wiring harness protector.
3. CONNECT FLOOR WIRE
Click here
![2020 - 2024 MY RAV4 HV [06/2020 - ]; HYBRID / BATTERY CONTROL: HV BATTERY (for LITHIUM-ION BATTERY): INSTALLATION+](/t3Portal/stylegraphics/info.gif)
4. CONNECT FLOOR UNDER WIRE
Click here
5. INSTALL NO. 1 HV BATTERY COVER PANEL RH
Click here
6. INSTALL REAR SEAT CUSHION LEG SUB-ASSEMBLY
Click here
7. INSTALL BATTERY SERVICE COVER BOARD
Click here
8. INSTALL NO. 2 BATTERY SERVICE COVER BOARD
Click here
9. INSTALL REAR DOOR SCUFF PLATE RH
HINT:
Use the same procedure as for the LH side.
Click here
10. INSTALL NO. 3 BATTERY SERVICE COVER BOARD
Click here
11. INSTALL REAR DOOR SCUFF PLATE LH
Click here
12. INSTALL REAR SEAT CUSHION LOCK HOOK
Click here
13. INSTALL BENCH TYPE REAR SEAT CUSHION ASSEMBLY
Click here
14. INSTALL SERVICE PLUG GRIP
Click here
15. PERFORM INITIALIZATION
Click here
|
|