Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001OBD8
Model Year Start: 2020 Model: RAV4 HV Prod Date Range: [06/2020 -           ]
Title: HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for LITHIUM-ION BATTERY): P0AE411; Hybrid/EV Battery Precharge Contactor Circuit Short to Ground; 2020 - 2024 MY RAV4 HV [06/2020 -        ]

DTC

P0AE411

Hybrid/EV Battery Precharge Contactor Circuit Short to Ground

DESCRIPTION

The SMRs (System Main Relays) are the relays that connect or disconnect the high-voltage system in accordance with commands from the hybrid vehicle control ECU assembly.

There are 3 SMRs and 1 system main resistor. SMRB, SMRP, SMRG and the system main resistor are located in the HV battery junction block assembly.

To connect to the high voltage power system, the vehicle will first turn on SMRP and SMRB to charge the vehicle through the system main resistor. Then, SMRP will be turned off after SMRG is turned on. To shut off the high voltage power system, SMRB and SMRG are turned off.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

P0AE411

Hybrid/EV Battery Precharge Contactor Circuit Short to Ground

Short to ground in the SMRP circuit:

Primary circuit of SMRP is malfunctioning.

(2 trip detection logic)
  • Wire harness or connector
  • HV battery junction block assembly
  • Hybrid vehicle control ECU assembly

Does not come on

Master Warning:

Comes on

Related Data List

DTC No.

Data List

P0AE411
  • VL-Voltage before Boosting
  • VH-Voltage after Boosting
  • Hybrid/EV Battery Voltage
  • SMRP Status
  • SMRB Status
  • SMRG Status
  • SMRP Control Status
  • SMRB Control Status
  • SMRG Control Status
  • Boosting Converter Shutdown Status
  • Generator Inverter Shutdown Status
  • Motor Inverter Shutdown Status

CONFIRMATION DRIVING PATTERN

HINT:

After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

Click here 2020 - 2024 MY RAV4 HV [06/2020 -        ]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for LITHIUM-ION BATTERY): UTILITY

  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON and turn the Techstream on.
  3. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the ignition switch off and wait for 2 minutes or more.
  5. Turn the ignition switch to ON (READY) and wait for 30 seconds or more.
  6. Turn the ignition switch off and wait for 2 minutes or more.
  7. Turn the ignition switch to ON and turn the Techstream on.
  8. Enter the following menus: Powertrain / Hybrid Control / Utility / All Readiness.
  9. Check the DTC judgment result.

    HINT:

    • If the judgment result shows NORMAL, the system is normal.
    • If the judgment result shows ABNORMAL, the system has a malfunction.
    • If the judgment result shows INCOMPLETE, perform driving pattern again.

WIRING DIAGRAM

Refer to the wiring diagram for the HV battery high-voltage line circuit.

Click here 2020 - 2021 MY RAV4 HV [06/2020 - 12/2021]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for LITHIUM-ION BATTERY): HV Battery High-voltage Line Circuit+ 2022 - 2024 MY RAV4 HV [12/2021 -        ]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for LITHIUM-ION BATTERY): HV Battery High-voltage Line Circuit

CAUTION / NOTICE / HINT

CAUTION:

  • Before the following operations are conducted, take precautions to prevent electric shock by turning the ignition switch off, wearing insulated gloves, and removing the service plug grip from HV battery.
    • Inspecting the high-voltage system
    • Disconnecting the low voltage connector of the inverter with converter assembly
    • Disconnecting the low voltage connector of the HV battery
  • To prevent electric shock, make sure to remove the service plug grip to cut off the high voltage circuit before servicing the vehicle.
  • After removing the service plug grip from the HV battery, put it in your pocket to prevent other technicians from accidentally reconnecting it while you are working on the high-voltage system.
  • After removing the service plug grip, wait for at least 10 minutes before touching any of the high-voltage connectors or terminals. After waiting for 10 minutes, check the voltage at the terminals in the inspection point in the inverter with converter assembly. The voltage should be 0 V before beginning work.

    Click here 2020 - 2024 MY RAV4 HV [06/2020 -        ]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for LITHIUM-ION BATTERY): PRECAUTION

    HINT:

    Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly.

    *a

    Without waiting for 10 minutes

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

HINT:

If DTC P0AE411 is output, the ignition switch cannot be turned to ON (READY).

PROCEDURE

1.

CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU ASSEMBLY - BODY GROUND)

(a) Disconnect the A31 hybrid vehicle control ECU assembly connector.

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

A31-15 (SMRP) - Body ground

Ignition switch off

140 to 290 Ω

*a

Front view of wire harness connector

(to Hybrid Vehicle Control ECU Assembly)

(c) Reconnect the A31 hybrid vehicle control ECU assembly connector.

OK

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NG

2.

CHECK CONNECTOR CONNECTION CONDITION (FLOOR WIRE CONNECTOR)

Click here 2020 - 2024 MY RAV4 HV [06/2020 -        ]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for LITHIUM-ION BATTERY): P0AA000; Hybrid/EV Battery Positive Contactor Circuit Stuck Closed+

Result

Proceed to

OK

A

NG (The connector is not connected securely.)

B

NG (The terminals are not making secure contact or are deformed, or water or foreign matter exists in the connector.)

C
B

CONNECT SECURELY
C

REPAIR OR REPLACE HARNESS OR CONNECTOR
A

3.

CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU ASSEMBLY - HV BATTERY JUNCTION BLOCK ASSEMBLY)

CAUTION:

Be sure to wear insulated gloves.

(a) Check that the service plug grip is not installed.

NOTICE:

After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair manual because this may cause a malfunction.

(b) Remove the No. 1 HV battery cover panel RH.

Click here 2020 MY RAV4 HV [06/2020 - 08/2020]; HYBRID / BATTERY CONTROL: HV BATTERY (for LITHIUM-ION BATTERY): REMOVAL+ 2021 MY RAV4 HV [08/2020 - 12/2021]; HYBRID / BATTERY CONTROL: HV BATTERY (for LITHIUM-ION BATTERY): REMOVAL+ 2022 MY RAV4 HV [12/2021 - 10/2022]; HYBRID / BATTERY CONTROL: HV BATTERY (for LITHIUM-ION BATTERY): REMOVAL+ 2023 MY RAV4 HV [10/2022 - 10/2023]; HYBRID / BATTERY CONTROL: HV BATTERY (for LITHIUM-ION BATTERY): REMOVAL+ 2024 MY RAV4 HV [10/2023 -        ]; HYBRID / BATTERY CONTROL: HV BATTERY (for LITHIUM-ION BATTERY): REMOVAL+

(c) Disconnect the M32 HV battery junction block assembly connector.

(d) Disconnect the A31 hybrid vehicle control ECU assembly connector.

(e) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

A31-15 (SMRP) or M32-2 (SMRP) - Body ground and other terminals

Ignition switch off

10 kΩ or higher

*a

Front view of wire harness connector

(to Hybrid Vehicle Control ECU Assembly)

*b

Front view of wire harness connector

(to HV Battery Junction Block Assembly)

(f) Reconnect the A31 hybrid vehicle control ECU assembly connector.

(g) Reconnect the M32 HV battery junction block assembly connector.

(h) Install the No. 1 HV battery cover panel RH.

OK

REPLACE HV BATTERY JUNCTION BLOCK ASSEMBLY 2020 MY RAV4 HV [06/2020 - 08/2020]; HYBRID / BATTERY CONTROL: HV RELAY ASSEMBLY (for LITHIUM-ION BATTERY): REMOVAL 2021 MY RAV4 HV [08/2020 - 12/2021]; HYBRID / BATTERY CONTROL: HV RELAY ASSEMBLY (for LITHIUM-ION BATTERY): REMOVAL 2022 MY RAV4 HV [12/2021 - 10/2022]; HYBRID / BATTERY CONTROL: HV RELAY ASSEMBLY (for LITHIUM-ION BATTERY): REMOVAL 2023 MY RAV4 HV [10/2022 - 10/2023]; HYBRID / BATTERY CONTROL: HV RELAY ASSEMBLY (for LITHIUM-ION BATTERY): REMOVAL 2024 MY RAV4 HV [10/2023 -        ]; HYBRID / BATTERY CONTROL: HV RELAY ASSEMBLY (for LITHIUM-ION BATTERY): REMOVAL

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR