Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001M8KP
Model Year Start: 2020 Model: RAV4 Prod Date Range: [01/2020 -           ]
Title: UB80E (AUTOMATIC TRANSMISSION / TRANSAXLE): TRANSMISSION WIRE: REMOVAL; 2020 - 2024 MY RAV4 [01/2020 -        ]

REMOVAL

PROCEDURE

1. REMOVE FRONT FENDER FRONT SPLASH SHIELD LH

Click here 2020 MY RAV4 [10/2019 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2021 MY RAV4 [08/2020 - 12/2021]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2022 MY RAV4 [12/2021 - 10/2022]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2023 MY RAV4 [10/2022 - 10/2023]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2024 MY RAV4 [10/2023 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+

2. REMOVE FRONT FENDER FRONT SPLASH SHIELD RH

Click here 2020 MY RAV4 [10/2019 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2021 MY RAV4 [08/2020 - 12/2021]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2022 MY RAV4 [12/2021 - 10/2022]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2023 MY RAV4 [10/2022 - 10/2023]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2024 MY RAV4 [10/2023 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+

3. REMOVE NO. 1 ENGINE UNDER COVER

Click here 2020 MY RAV4 [10/2019 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2021 MY RAV4 [08/2020 - 12/2021]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2022 MY RAV4 [12/2021 - 10/2022]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2023 MY RAV4 [10/2022 - 10/2023]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2024 MY RAV4 [10/2023 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+

4. REMOVE NO. 2 ENGINE UNDER COVER ASSEMBLY

Click here 2020 MY RAV4 [10/2019 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2021 MY RAV4 [08/2020 - 12/2021]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2022 MY RAV4 [12/2021 - 10/2022]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2023 MY RAV4 [10/2022 - 10/2023]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2024 MY RAV4 [10/2023 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+

5. REMOVE FRONT FENDER APRON SEAL LH

Click here 2020 MY RAV4 [10/2019 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2021 MY RAV4 [08/2020 - 12/2021]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2022 MY RAV4 [12/2021 - 10/2022]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2023 MY RAV4 [10/2022 - 10/2023]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2024 MY RAV4 [10/2023 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+

6. DRAIN AUTOMATIC TRANSAXLE FLUID

(a) Remove the refill plug and gasket from the automatic transaxle case sub-assembly.

(b) Using a 10 mm hexagon socket wrench, remove the overflow plug and gasket from the transaxle housing.

(c) Using a 6 mm hexagon socket wrench, remove the No. 1 transmission oil filler tube from the transaxle housing and drain the automatic transaxle fluid.

*1

No. 1 Transmission Oil Filler Tube

(d) Using a 6 mm hexagon socket wrench, install the No. 1 transmission oil filler tube to the transaxle housing.

Torque:

1.7 N·m {17 kgf·cm, 15 in·lbf}

(e) Using a 10 mm hexagon socket wrench, temporarily install the gasket and overflow plug to the transaxle housing.

HINT:

Reuse the old gasket as the overflow plug will be removed again to adjust the automatic transaxle fluid level.

(f) Temporarily install the gasket and refill plug to avoid automatic transaxle fluid spillage.

HINT:

Reuse the old gasket as the refill plug will be removed again to adjust the automatic transaxle fluid level.

7. REMOVE VACUUM SWITCHING VALVE (for Active Control Engine Mount System)

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; A25A-FKS (ENGINE CONTROL): VACUUM SWITCHING VALVE (for Engine Mounting): REMOVAL

8. REMOVE FRONT ENGINE MOUNTING INSULATOR

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; A25A-FKS (ENGINE CONTROL): ACTIVE CONTROL ENGINE MOUNT (for Front Side): REMOVAL+

9. SEPARATE OIL COOLER UNION SUB-ASSEMBLY

(a) Remove the bolt and separate the oil cooler union sub-assembly bracket portion from the automatic transaxle case sub-assembly.

*1

Oil Cooler Union Bolt

(b) Remove the oil cooler union bolt and 2 gaskets and separate the oil cooler union sub-assembly from the automatic transaxle case sub-assembly.

10. REMOVE TRANSMISSION CASE SIDE COVER (for TMMWV Made)

HINT:

Refer to introduction and check the serial number. Confirm the factory at which the automatic transaxle assembly was manufactured according to the following table.

*a

Serial Number

Serial Number

Factory

##6########

for AW (AISIN AW) Made

##N########

for AWNC (AISIN AW) Made

##A########

for TMMWV Made

(a) Remove the 10 bolts and transmission case side cover from the automatic transaxle case sub-assembly.

*A

for Type A

*B

for Type B

11. REMOVE TRANSMISSION CASE SIDE COVER (for AISIN AW Made)

HINT:

Refer to introduction and check the serial number. Confirm the factory at which the automatic transaxle assembly was manufactured according to the following table.

*a

Serial Number

Serial Number

Factory

##6########

for AW (AISIN AW) Made

##N########

for AWNC (AISIN AW) Made

##A########

for TMMWV Made

(a) Remove the 10 bolts and transmission case side cover from the automatic transaxle case sub-assembly.

*A

for AW (AISIN AW) Made

*B

for AWNC (AISIN AW) Made

12. REMOVE TRANSMISSION WIRE (w/o Stop And Start System)

(a) Disengage the claw, rotate the lever and disconnect the transmission wire connector.

(b) Disengage the clamp and disconnect the transmission wire from the solenoid lock plate.

*a

Connector (A)

*b

Connector (B)

(c) Disconnect the 9 solenoid valve connectors.

HINT:

  • Using a screwdriver, disconnect the solenoid valve connector (A) using the procedure shown in the illustration.
  • Using a screwdriver, disconnect the solenoid valve connector (B) using the procedure shown in the illustration.

(d) Remove the bolt and temperature sensor clamp and disconnect the temperature sensor from the transmission valve body assembly.

(e) Disconnect the transmission revolution sensor (NT) connector and transmission revolution sensor (NC) connector.

(f) Remove the bolt and transmission wire from the automatic transaxle case sub-assembly.

13. REMOVE TRANSMISSION WIRE (w/ Stop And Start System)

(a) Disengage the claw, rotate the lever and disconnect the transmission wire connector.

(b) Disengage the clamp and disconnect the transmission wire from the solenoid lock plate.

*a

Connector (A)

*b

Connector (B)

(c) Disconnect the 9 solenoid valve connectors.

HINT:

  • Using a screwdriver, disconnect the solenoid valve connector (A) using the procedure shown in the illustration.
  • Using a screwdriver, disconnect the solenoid valve connector (B) using the procedure shown in the illustration.

(d) Disengage the wire harness clamp and disconnect the transmission wire (oil pump with solenoid assembly).

(e) Disconnect the transmission wire connector.

(f) Disengage the clamp and disconnect the transmission wire (oil pump with solenoid assembly) from the solenoid lock plate.

(g) Remove the bolt and temperature sensor clamp and disconnect the temperature sensor from the transmission valve body assembly.

(h) Disconnect the transmission revolution sensor (NT) connector and transmission revolution sensor (NC) connector.

(i) Remove the bolt and transmission wire from the automatic transaxle case sub-assembly.