Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001LTY0
Model Year Start: 2020 Model: RAV4 Prod Date Range: [10/2019 - 08/2020]
Title: BRAKE (FRONT): FRONT BRAKE: REMOVAL; 2020 MY RAV4 RAV4 HV [10/2019 - 08/2020]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during front brake removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced (for HV Model:)

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

*: When performing learning using the Techstream.

Click here 2019 - 2022 MY RAV4 HV [02/2019 - 10/2022]; PARK ASSIST / MONITORING: PARKING SUPPORT BRAKE SYSTEM (for HV Model): CALIBRATION

Auxiliary battery terminal is disconnected/reconnected

Perform steering sensor zero point calibration

Lane control system

2019 - 2021 MY RAV4 RAV4 HV [11/2018 - 12/2021]; PRE-COLLISION: PRE-COLLISION SYSTEM: INITIALIZATION

Parking support brake system (for HV model)*

Pre-collision system

Lighting system (EXT)(w/ AFS)

Memorize steering angle neutral point

Parking assist monitor system

2019 - 2022 MY RAV4 RAV4 HV [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PARKING ASSIST MONITOR SYSTEM: INITIALIZATION

Panoramic view monitor system (for HV model)

2019 - 2022 MY RAV4 HV [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PANORAMIC VIEW MONITOR SYSTEM (for HV Model): INITIALIZATION

Reset back door close position

Power back door system (for HV model)

2019 - 2023 MY RAV4 HV [11/2018 - 10/2023]; DOOR / HATCH: POWER BACK DOOR SYSTEM (for HV Model): INITIALIZATION

Back door lock initialization

Power door lock control system

2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; DOOR LOCK: POWER DOOR LOCK CONTROL SYSTEM: INITIALIZATION

NOTICE:

  • After the ignition switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, be sure to wait for the time specified in the following table before disconnecting the cable from the negative (-) auxiliary battery terminal.

    Waiting Time before Disconnecting Cable from Negative (-) Auxiliary Battery Terminal

    System Name

    See Procedure

    Vehicle enrolled in Toyota Audio Multimedia system or safety connect system

    6 minutes

    Vehicle not enrolled in Toyota Audio Multimedia system and safety connect system

    1 minute

  • After the ignition switch is turned off, the navigation system requires approximately a minute to record various types of memory and settings. As a result, after turning the ignition switch off, wait a minute or more before disconnecting the cable from the negative (-) auxiliary battery terminal.
  • Immediately after installing the brake pads, the braking performance may be reduced. Always perform a road test in a safe place while paying attention to the surroundings.
  • After replacing the front disc brake pads, the brake pedal may feel soft due to clearance between the front disc brake pads and front disc. Depress the brake pedal several times until the brake pedal feels firm.
  • After replacing the front disc brake pads, always perform a road test to check the braking performance and check for vibrations.
  • When the brake pedal is first depressed after replacing the brake pads or pushing back the disc brake piston, DTC C1214 may be stored. As there is no malfunction, clear the DTC. (for HV Model)
  • While the auxiliary battery is connected, even if the ignition switch is off, the brake control system activates when the brake pedal is depressed or any door courtesy switch turns on. Therefore, when servicing the brake system components, do not operate the brake pedal or open/close the doors while the auxiliary battery is connected. (for HV Model)

HINT:

  • Use the same procedure for the RH and LH sides.
  • The following procedure is for the LH side.

PROCEDURE

1. PRECAUTION (w/o Vacuum Brake Booster)

NOTICE:

  • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.
  • Make sure to read the precautions of the electric parking brake system before removing the rear brake assembly.

2. DISABLE BRAKE CONTROL (w/o Vacuum Brake Booster)

Click here 2020 MY RAV4 RAV4 HV [10/2019 - 08/2020]; BRAKE (REAR): REAR BRAKE: REMOVAL+

3. REMOVE FRONT WHEEL

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; MAINTENANCE: TIRE AND WHEEL: REMOVAL

4. DRAIN BRAKE FLUID

NOTICE:

If brake fluid leaks onto any painted surface, immediately wash it off.

5. DISCONNECT FRONT FLEXIBLE HOSE

(a) Remove the union bolt and gasket, and disconnect the front flexible hose from the front disc brake cylinder assembly.

6. REMOVE FRONT DISC BRAKE CYLINDER ASSEMBLY

(a) Hold the 2 front disc brake cylinder slide pins and remove the 2 bolts and front disc brake cylinder assembly.

*a

Turn

*b

Hold

7. REMOVE FRONT DISC BRAKE PAD

(a) Remove the 2 front disc brake pads from the front disc brake cylinder mounting.

8. REMOVE FRONT DISC BRAKE ANTI-SQUEAL SHIM KIT

Click here 2020 MY RAV4 RAV4 HV [10/2019 - 08/2020]; MAINTENANCE: FRONT DISC BRAKE PAD: REMOVAL+

9. REMOVE FRONT DISC BRAKE PAD SUPPORT PLATE

(a) Remove the 4 front disc brake pad support plates from the front disc brake cylinder mounting.

NOTICE:

Each front disc brake pad support plate has a different shape. Be sure to put an identification mark on each front disc brake pad support plate so that it can be reinstalled to its original position.

10. REMOVE FRONT DISC BRAKE CYLINDER SLIDE PIN

(a) Remove the 2 front disc brake cylinder slide pins from the front disc brake cylinder mounting.

(b) Using a screwdriver with its tip wrapped with protective tape, remove the front disc brake cylinder slide bushing from the front disc brake cylinder slide pin (lower side).

NOTICE:

Do not damage the front disc brake cylinder slide pin.

*a

Protective Tape

11. REMOVE FRONT DISC BRAKE BUSHING DUST BOOT

(a) Remove the 2 front disc brake bushing dust boots from the front disc brake cylinder mounting.

12. REMOVE FRONT DISC BRAKE CYLINDER MOUNTING

(a) Remove the 2 bolts and front disc brake cylinder mounting from the steering knuckle.

13. REMOVE FRONT DISC

(a) Put matchmarks on the front disc and the front axle hub sub-assembly.

*a

Matchmark

(b) Remove the front disc.