Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001LTXS
Model Year Start: 2020 Model: RAV4 Prod Date Range: [10/2019 - 08/2020]
Title: BRAKE SYSTEM (OTHER): BRAKE PEDAL (w/o Vacuum Brake Booster): REMOVAL; 2020 MY RAV4 RAV4 HV [10/2019 - 08/2020]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during brake pedal support assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced (for HV Model)

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

*: When performing learning using the Techstream.

Click here 2019 - 2022 MY RAV4 HV [02/2019 - 10/2022]; PARK ASSIST / MONITORING: PARKING SUPPORT BRAKE SYSTEM (for HV Model): CALIBRATION

Auxiliary battery terminal is disconnected/reconnected

Perform steering sensor zero point calibration

Lane control system

2019 - 2021 MY RAV4 RAV4 HV [11/2018 - 12/2021]; PRE-COLLISION: PRE-COLLISION SYSTEM: INITIALIZATION

Parking support brake system (for HV model)*

Pre-collision system

Lighting system (EXT)(w/ AFS)

Memorize steering angle neutral point

Parking assist monitor system

2019 - 2022 MY RAV4 RAV4 HV [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PARKING ASSIST MONITOR SYSTEM: INITIALIZATION

Panoramic view monitor system (for HV model)

2019 - 2022 MY RAV4 HV [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PANORAMIC VIEW MONITOR SYSTEM (for HV Model): INITIALIZATION

Reset back door close position

Power back door system (for HV model)

2019 - 2023 MY RAV4 HV [11/2018 - 10/2023]; DOOR / HATCH: POWER BACK DOOR SYSTEM (for HV Model): INITIALIZATION

Back door lock initialization

Power door lock control system

2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; DOOR LOCK: POWER DOOR LOCK CONTROL SYSTEM: INITIALIZATION

Replacement of brake pedal support assembly

  • Clear the zero point calibration data and stored linear solenoid valve calibration data
  • Perform initialization and calibration of the linear solenoid valve
  • Perform yaw rate and acceleration sensor zero point calibration
  • DTCs are stored
  • ABS warning light illuminates
  • Brake warning light / yellow (minor malfunction) illuminates
  • Slip indicator light illuminates
  • VSC disabled or malfunctions

2019 - 2021 MY RAV4 RAV4 HV [02/2019 - 12/2021]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): UTILITY

NOTICE:

After the ignition switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, be sure to wait for the time specified in the following table before disconnecting the cable from the negative (-) auxiliary battery terminal.

Waiting Time before Disconnecting Cable from Negative (-) Auxiliary Battery Terminal

System Name

See Procedure

Vehicle enrolled in Toyota Audio Multimedia system or safety connect system

6 minutes

Vehicle not enrolled in Toyota Audio Multimedia system and safety connect system

1 minute

PROCEDURE

1. PRECAUTION

CAUTION:

Be sure to read precaution thoroughly before servicing.

  • w/ Occupant Classification System:

    Click here 2019 - 2020 MY RAV4 RAV4 HV [02/2019 - 08/2020]; SUPPLEMENTAL RESTRAINT SYSTEMS: AIRBAG SYSTEM (w/ Occupant Classification System): PRECAUTION

  • w/o Occupant Classification System:

    Click here 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 08/2020]; SUPPLEMENTAL RESTRAINT SYSTEMS: AIRBAG SYSTEM (w/o Occupant Classification System): PRECAUTION

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

2. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

Click here 2020 MY RAV4 RAV4 HV [10/2019 - 08/2020]; SUPPLEMENTAL RESTRAINT SYSTEMS: KNEE AIRBAG ASSEMBLY: REMOVAL

3. REMOVE NO. 1 AIR DUCT (for TMC Made)

Click here 2020 MY RAV4 RAV4 HV [10/2019 - 08/2020]; STEERING COLUMN: STEERING COLUMN ASSEMBLY: REMOVAL+

4. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY (for TMMC Made)

Click here 2020 MY RAV4 RAV4 HV [10/2019 - 08/2020]; STEERING COLUMN: STEERING COLUMN ASSEMBLY: REMOVAL+

5. REMOVE BRAKE PEDAL STROKE SENSOR ASSEMBLY

Click here 2019 - 2021 MY RAV4 RAV4 HV [11/2018 - 12/2021]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE PEDAL STROKE SENSOR (w/o Vacuum Brake Booster): REMOVAL

6. REMOVE STOP LIGHT SWITCH ASSEMBLY

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; LIGHTING (EXT): STOP LIGHT SWITCH: REMOVAL+

7. REMOVE STOP LIGHT SWITCH MOUNTING ADJUSTER

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; LIGHTING (EXT): STOP LIGHT SWITCH: REMOVAL+

8. DISCONNECT BRAKE PEDAL SUPPORT ASSEMBLY

(a) Disengage the 2 clamps.

(b) Remove the bolt and disconnect the brake pedal support assembly from the instrument panel reinforcement assembly.

9. REMOVE BRAKE PEDAL RETURN SPRING

(a) Remove the brake pedal return spring from the brake pedal support assembly.

10. REMOVE PUSH ROD PIN

(a) Remove the clip and push rod pin.

11. REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONING UNIT ASSEMBLY

Click here 2020 MY RAV4 HV [10/2019 - 08/2020]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FXS): REMOVAL

12. REMOVE BRAKE PEDAL SUPPORT ASSEMBLY

(a) w/ clip:

(1) Remove the 2 clips from the brake pedal support assembly.

(b) Remove the 4 nuts and brake pedal support assembly.

13. REMOVE BRAKE PEDAL PAD

(a) Remove the brake pedal pad from the brake pedal support assembly.