Last Modified: 01-30-2024 |
6.11:8.1.0 |
Doc ID: RM100000001LRDM |
Model Year Start: 2020 |
Model: RAV4 HV |
Prod Date Range: [10/2019 - 06/2020] |
Title: P710 (HYBRID TRANSMISSION / TRANSAXLE): OIL COOLER: REMOVAL; 2020 MY RAV4 HV [10/2019 - 06/2020] |
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during motor cooling cooler removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure
|
Necessary Procedure
|
Effect/Inoperative Function when Necessary Procedure not Performed
|
Link
|
Auxiliary battery terminal is disconnected/reconnected
|
Perform steering sensor zero point calibration
|
Lane control system
|
|
Parking support brake system (for HV model)*
|
Pre-collision system
|
Lighting system (EXT)(w/ AFS)
|
Memorize steering angle neutral point
|
Parking assist monitor system
|
|
Panoramic view monitor system (for HV model)
|
|
Reset back door close position
|
Power back door system (for HV model)
|
|
Back door lock initialization
|
Power door lock control system
|
|
ECM (w/ Canister Pump Module)
|
Perform Vehicle Identification Number (VIN) registration
|
DTC P063051 is output
|
|
Grill shutter switch specification infomation
|
Vehicle control history (RoB) [X260E] is stored
|
|
ECM (w/o Canister Pump Module)
|
Perform Vehicle Identification Number (VIN) registration
|
DTC P063051 is output
|
|
Inverter with converter assembly
|
Resolver learning
|
-
DTCs are stored
-
Slight vibration at a vehicle speed of 5 km/h (3 mph) or less
-
Shock or vibration during acceleration
|
for 2WD:
for AWD:
|
CAUTION:
-
Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the repair manual.
for 2WD:
Click here
for AWD:
Click here
-
To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.
NOTICE:
-
After the ignition switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, be sure to wait for the time specified in the following table before disconnecting the cable from the negative (-) auxiliary battery terminal.
Waiting Time before Disconnecting Cable from Negative (-) Auxiliary Battery Terminal
System Name
|
See Procedure
|
Vehicle enrolled in Toyota Audio Multimedia system or safety connect system
|
6 minutes
|
Vehicle not enrolled in Toyota Audio Multimedia system and safety connect system
|
1 minute
|
-
If the ECM has been struck or dropped, replace it.
-
Perform Vehicle Identification Number (VIN) registration when replacing the ECM.
Click here
PROCEDURE
1. REMOVE INVERTER WITH CONVERTER ASSEMBLY
-
for 2WD:
Click here
-
for AWD:
Click here
2. REMOVE FRONT FENDER FRONT SPLASH SHIELD LH
Click here
3. REMOVE FRONT FENDER FRONT SPLASH SHIELD RH
Click here
4. REMOVE NO. 1 ENGINE UNDER COVER
Click here
5. REMOVE NO. 2 ENGINE UNDER COVER ASSEMBLY
Click here
6. REMOVE FRONT FENDER APRON SEAL LH
Click here
7. REMOVE NO. 1 INVERTER COOLING HOSE
(a) Slide the clip and remove the No. 1 inverter cooling hose from the motor cooling cooler.
|
|
8. DISCONNECT NO. 5 INVERTER COOLING HOSE
Click here
9. REMOVE MOTOR COOLING COOLER
(a) Remove the oil cooler union bolt and gasket to disconnect the No. 2 motor cooling pipe from the hybrid vehicle transaxle assembly.
|
|
*1
|
Oil Cooler Union Bolt
|
*2
|
No. 1 Oil Cooler Tube Clamp
|
|
|
(b) Remove the bolt and No. 1 oil cooler tube clamp to disconnect No. 2 motor cooling pipe from the hose bracket.
(c) Remove the 3 bolts to disconnect the motor cooling cooler from the No. 1 transmission control cable bracket.
HINT:
Use a container to catch any coolant and hybrid transaxle fluid which flow out of the motor cooling cooler.
|
|
(d) Slide the clip and disconnect the No. 1 motor cooling hose from the transaxle housing tube connector.
NOTICE:
Make sure not to remove the No. 1 motor cooling hose from the motor cooling cooler as the motor cooling cooler may be deformed.
|
|
10. REMOVE NO. 2 MOTOR COOLING PIPE
(a) Slide the clip and remove the No. 2 motor cooling pipe from the No. 2 motor cooling hose.
NOTICE:
Make sure not to remove the No. 2 motor cooling hose from the motor cooling cooler as the motor cooling cooler may be deformed.
|
|
|