Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001LRD3
Model Year Start: 2020 Model: RAV4 Prod Date Range: [10/2019 - 08/2020]
Title: A25A-FKS (ENGINE MECHANICAL): CYLINDER HEAD GASKET: REMOVAL; 2020 MY RAV4 [10/2019 - 08/2020]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during cylinder head gasket removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

*: When performing learning using the Techstream.

Click here 2019 - 2022 MY RAV4 [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PARKING SUPPORT BRAKE SYSTEM (for Gasoline Model): CALIBRATION

Battery terminal is disconnected/reconnected

Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)

Stop and start system

2019 - 2021 MY RAV4 [11/2018 - 12/2021]; STOP AND START: STOP AND START SYSTEM: PRECAUTION

Perform steering sensor zero point calibration

Lane control system

2019 - 2021 MY RAV4 RAV4 HV [11/2018 - 12/2021]; PRE-COLLISION: PRE-COLLISION SYSTEM: INITIALIZATION

Parking support brake system (for Gasoline model)*

Pre-collision system

Memorize steering angle neutral point

Parking assist monitor system

2019 - 2022 MY RAV4 RAV4 HV [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PARKING ASSIST MONITOR SYSTEM: INITIALIZATION

Panoramic view monitor system (for Gasoline model)

2019 - 2022 MY RAV4 [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PANORAMIC VIEW MONITOR SYSTEM (for Gasoline Model): INITIALIZATION

Reset back door close position

Power back door system (for Gasoline model)

2019 - 2023 MY RAV4 [11/2018 - 10/2023]; DOOR / HATCH: POWER BACK DOOR SYSTEM (for Gasoline Model): INITIALIZATION

Back door lock initialization

Power door lock control system

2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; DOOR LOCK: POWER DOOR LOCK CONTROL SYSTEM: INITIALIZATION

Replacement of ECM

w/ Canister Pump Module:

  • Perform Vehicle Identification Number (VIN) registration

DTC P063051 is output

2020 MY RAV4 [10/2019 - 08/2020]; A25A-FKS (ENGINE CONTROL): SFI SYSTEM (w/ Canister Pump Module): INITIALIZATION

w/o Canister Pump Module:

  • Perform Vehicle Identification Number (VIN) or frame number registration

2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (ENGINE CONTROL): SFI SYSTEM (w/o Canister Pump Module): INITIALIZATION

Code registration

Engine start function

w/ Smart Key System:

2020 MY RAV4 [10/2019 - 08/2020]; THEFT DETERRENT / KEYLESS ENTRY: SMART KEY SYSTEM (for Start Function, Gasoline Model): REGISTRATION

w/o Smart Key System:

2019 - 2022 MY RAV4 [11/2018 - 10/2022]; THEFT DETERRENT / KEYLESS ENTRY: IMMOBILISER SYSTEM (for Gasoline Model without Smart Key System): REGISTRATION

for UB80E:

  • If transaxle compensation code read from ECM
    • Perform reset memory
    • Transfer transaxle compensation code
    • Perform road test to allow ECM to learn
  • Large shift shock
  • Deterioration of fuel efficiency

for Initialization:

2019 - 2024 MY RAV4 [11/2018 -        ]; UB80E (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE SYSTEM: INITIALIZATION

for Registration:

2019 - 2024 MY RAV4 [11/2018 -        ]; UB80E (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE SYSTEM: REGISTRATION

for UB80F:

  • If transaxle compensation code read from ECM
    • Perform reset memory
    • Transfer transaxle compensation code
    • Perform road test to allow ECM to learn
  • Large shift shock
  • Deterioration of fuel efficiency

for Initialization:

2019 - 2024 MY RAV4 [11/2018 -        ]; UB80F (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE SYSTEM: INITIALIZATION

for Registration:

2019 - 2024 MY RAV4 [11/2018 -        ]; UB80F (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE SYSTEM: REGISTRATION

  • Gas leak from exhaust system is repaired
  • Replacement of throttle body with motor assembly
  • Replacement of cam timing control motor with EDU assembly
  • Removal and installation of a cam timing control motor with EDU assembly
  • Replacement of camshaft timing gear assembly
  • Removal and installation of a camshaft timing gear assembly
  • Replacement of cylinder head sub-assembly
  • Replacement of camshaft (for intake or exhaust camshaft)
  • Replacement of camshaft timing exhaust gear assembly
  • Replacement of port fuel injector assembly
  • Replacement of direct fuel injector assembly
  • Replacement of fuel pump assembly (for high pressure side)
  • Replacement of spark plug
  • Replacement of ignition coil assembly
  • Replacement of EGR valve assembly
  • Replacement of knock control sensor
  • Replacement of air fuel ratio sensor (sensor 2)

Inspection after repair

  • Poor idle, etc.
  • Engine start function, etc.

w/ Canister Pump Module:

2020 MY RAV4 [10/2019 - 08/2020]; A25A-FKS (ENGINE CONTROL): SFI SYSTEM (w/ Canister Pump Module): INITIALIZATION

w/o Canister Pump Module:

2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (ENGINE CONTROL): SFI SYSTEM (w/o Canister Pump Module): INITIALIZATION

Replacement of automatic transaxle assembly

for UB80E:

  • Reset memory
  • Input transaxle compensation code into ECM
  • Perform road test to allow ECM to learn
  • Large shift shock
  • Deterioration of fuel efficiency

for Initialization:

2019 - 2024 MY RAV4 [11/2018 -        ]; UB80E (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE SYSTEM: INITIALIZATION

for Registration:

2019 - 2024 MY RAV4 [11/2018 -        ]; UB80E (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE SYSTEM: REGISTRATION

for UB80F:

  • Reset memory
  • Input transaxle compensation code into ECM
  • Perform road test to allow ECM to learn
  • Large shift shock
  • Deterioration of fuel efficiency

for Initialization:

2019 - 2024 MY RAV4 [11/2018 -        ]; UB80F (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE SYSTEM: INITIALIZATION

for Registration:

2019 - 2024 MY RAV4 [11/2018 -        ]; UB80F (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE SYSTEM: REGISTRATION

Automatic transaxle fluid

ATF thermal degradation estimate reset

The value of the Data List item "ATF Thermal Degradation Estimate" is not estimated correctly

for UB60E:

2019 - 2024 MY RAV4 [11/2018 -        ]; UB80E (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE SYSTEM: INITIALIZATION

for UB60F:

2019 - 2024 MY RAV4 [11/2018 -        ]; UB80F (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE SYSTEM: INITIALIZATION

Suspension, tires, etc.

(The vehicle height changes because of suspension or tire replacement)

Television camera assembly optical axis (Back camera position setting)

Parking assist monitor system

2019 - 2022 MY RAV4 RAV4 HV [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PARKING ASSIST MONITOR SYSTEM: CALIBRATION

  • Parking assist ECU initialization
  • Adjust steering angle

Panoramic view monitor system (for Gasoline model)

2019 - 2022 MY RAV4 [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PANORAMIC VIEW MONITOR SYSTEM (for Gasoline Model): CALIBRATION

Front wheel alignment adjustment

  1. Perform reset memory
  2. Perform acceleration sensor zero point calibration and store system information memorization.
  • VSC is disabled or malfunctions
  • DTCs are output
  • Slip indicator light illuminates
  • ABS warning light illuminates

2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/ Vacuum Brake Booster): UTILITY

Front bumper assembly (Including removal and installation)

Front television camera view adjustment

Panoramic view monitor system (for Gasoline model)

2019 - 2022 MY RAV4 [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PANORAMIC VIEW MONITOR SYSTEM (for Gasoline Model): CALIBRATION

NOTICE:

  • After the ignition switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, be sure to wait for the time specified in the following table before disconnecting the cable from the negative (-) battery terminal.

    Waiting Time before Disconnecting Cable from Negative (-) Auxiliary Battery Terminal

    System Name

    See Procedure

    Vehicle enrolled in Toyota Audio Multimedia system or safety connect system

    6 minutes

    Vehicle not enrolled in Toyota Audio Multimedia system and safety connect system

    1 minute

  • This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

    Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

PROCEDURE

1. INSTALL ENGINE ASSEMBLY TO ENGINE STAND

Click here 2020 MY RAV4 [10/2019 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL

2. REMOVE ENGINE HANGERS

Click here 2020 MY RAV4 [10/2019 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+

3. REMOVE V-RIBBED BELT

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; MAINTENANCE: A25A-FKS DRIVE BELT: REMOVAL+

4. REMOVE GENERATOR ASSEMBLY

  • for 100 A, 130 A Type:

    Click here 2020 MY RAV4 [10/2019 - 08/2020]; A25A-FKS (BATTERY / CHARGING): GENERATOR (for 100 A, 130 A Type): REMOVAL+

  • for 150 A Type:

    Click here 2020 MY RAV4 [10/2019 - 08/2020]; A25A-FKS (BATTERY / CHARGING): GENERATOR (for 150 A Type): REMOVAL+

  • for VALEO Made:

    Click here 2020 MY RAV4 [10/2019 - 08/2020]; A25A-FKS (BATTERY / CHARGING): GENERATOR (for VALEO Made): REMOVAL+

5. REMOVE COMPRESSOR ASSEMBLY WITH PULLEY

Click here 2020 MY RAV4 [10/2019 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+ 2020 MY RAV4 [06/2020 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+

6. REMOVE NO. 2 ENGINE COVER

Click here 2020 MY RAV4 [10/2019 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+ 2020 MY RAV4 [06/2020 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+

7. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

Click here 2020 MY RAV4 [10/2019 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+ 2020 MY RAV4 [06/2020 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+

8. REMOVE TIMING GEAR COVER INSULATOR

Click here 2020 MY RAV4 [10/2019 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+ 2020 MY RAV4 [06/2020 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+

9. REMOVE NO. 3 TIMING CHAIN COVER

Click here 2020 MY RAV4 [10/2019 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+ 2020 MY RAV4 [06/2020 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+

10. REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY

Click here 2020 MY RAV4 [10/2019 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+ 2020 MY RAV4 [06/2020 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+

11. REMOVE FLOW SHUTTING VALVE (WATER BY-PASS HOSE ASSEMBLY)

Click here 2020 MY RAV4 [10/2019 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+ 2020 MY RAV4 [06/2020 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+

12. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

Click here 2020 MY RAV4 [10/2019 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+ 2020 MY RAV4 [06/2020 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+

13. REMOVE MANIFOLD STAY

Click here 2019 - 2020 MY RAV4 [02/2019 - 08/2020]; A25A-FKS (INTAKE / EXHAUST): EXHAUST MANIFOLD: REMOVAL+

14. REMOVE EXHAUST MANIFOLD

Click here 2020 MY RAV4 [10/2019 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+ 2020 MY RAV4 [06/2020 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+

15. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (ENGINE CONTROL): THROTTLE BODY: REMOVAL+

16. REMOVE EGR COOLER ASSEMBLY

Click here 2020 MY RAV4 [10/2019 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+ 2020 MY RAV4 [06/2020 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+

17. REMOVE NO. 1 EGR COOLER BRACKET

Click here 2020 MY RAV4 [10/2019 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+ 2020 MY RAV4 [06/2020 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+

18. REMOVE NO. 1 EGR PIPE SUB-ASSEMBLY

Click here 2020 MY RAV4 [10/2019 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+ 2020 MY RAV4 [06/2020 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+

19. REMOVE NO. 4 WATER BY-PASS HOSE

Click here 2020 MY RAV4 [10/2019 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+ 2020 MY RAV4 [06/2020 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+

20. REMOVE EGR VALVE ASSEMBLY

Click here 2020 MY RAV4 [10/2019 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+ 2020 MY RAV4 [06/2020 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+

21. REMOVE NO. 3 WATER BY-PASS PIPE

Click here 2020 MY RAV4 [10/2019 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+ 2020 MY RAV4 [06/2020 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+

22. REMOVE NO. 2 WATER BY-PASS PIPE

Click here 2020 MY RAV4 [10/2019 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+ 2020 MY RAV4 [06/2020 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+

23. REMOVE INTAKE MANIFOLD

Click here 2019 - 2020 MY RAV4 [02/2019 - 08/2020]; A25A-FKS (INTAKE / EXHAUST): INTAKE MANIFOLD: REMOVAL+

24. REMOVE NO. 1 INTAKE MANIFOLD TO HEAD GASKET

Click here 2019 - 2020 MY RAV4 [02/2019 - 08/2020]; A25A-FKS (INTAKE / EXHAUST): INTAKE MANIFOLD: REMOVAL+

25. DISCONNECT FUEL TUBE SUB-ASSEMBLY

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (FUEL): FUEL PUMP (for High Pressure): REMOVAL+

26. REMOVE NO. 1 FUEL PIPE SUB-ASSEMBLY

Click here 2020 MY RAV4 [10/2019 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+ 2020 MY RAV4 [06/2020 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+

27. REMOVE FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure)

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (FUEL): FUEL PUMP (for High Pressure): REMOVAL+

28. REMOVE NO. 7 WATER BY-PASS HOSE

Click here 2020 MY RAV4 [10/2019 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+ 2020 MY RAV4 [06/2020 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+

29. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

Click here 2019 - 2020 MY RAV4 [11/2018 - 06/2020]; A25A-FKS (FUEL): FUEL INJECTOR (for Port Injection): REMOVAL+ 2020 MY RAV4 [06/2020 - 08/2020]; A25A-FKS (FUEL): FUEL INJECTOR (for Port Injection): REMOVAL+

30. REMOVE NO. 1 DELIVERY PIPE SPACER

Click here 2019 - 2020 MY RAV4 [11/2018 - 06/2020]; A25A-FKS (FUEL): FUEL INJECTOR (for Port Injection): REMOVAL+ 2020 MY RAV4 [06/2020 - 08/2020]; A25A-FKS (FUEL): FUEL INJECTOR (for Port Injection): REMOVAL+

31. REMOVE INJECTOR VIBRATION INSULATOR

Click here 2019 - 2020 MY RAV4 [11/2018 - 06/2020]; A25A-FKS (FUEL): FUEL INJECTOR (for Port Injection): REMOVAL+ 2020 MY RAV4 [06/2020 - 08/2020]; A25A-FKS (FUEL): FUEL INJECTOR (for Port Injection): REMOVAL+

32. REMOVE NO. 5 ENGINE WIRE

Click here 2019 - 2020 MY RAV4 [11/2018 - 06/2020]; A25A-FKS (FUEL): FUEL INJECTOR (for Port Injection): REMOVAL+ 2020 MY RAV4 [06/2020 - 08/2020]; A25A-FKS (FUEL): FUEL INJECTOR (for Port Injection): REMOVAL+

33. REMOVE PORT FUEL INJECTOR ASSEMBLY

Click here 2019 - 2020 MY RAV4 [11/2018 - 06/2020]; A25A-FKS (FUEL): FUEL INJECTOR (for Port Injection): REMOVAL+ 2020 MY RAV4 [06/2020 - 08/2020]; A25A-FKS (FUEL): FUEL INJECTOR (for Port Injection): REMOVAL+

34. REMOVE FUEL DELIVERY PIPE

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (FUEL): FUEL INJECTOR (for Direct Injection): REMOVAL+

35. REMOVE DIRECT FUEL INJECTOR ASSEMBLY

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (FUEL): FUEL INJECTOR (for Direct Injection): REMOVAL+

36. REMOVE FUEL INJECTOR SEAL

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (FUEL): FUEL INJECTOR (for Direct Injection): REMOVAL+

37. REMOVE IGNITION COIL ASSEMBLY

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (ENGINE CONTROL): IGNITION COIL AND SPARK PLUG: REMOVAL+

38. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

Click here 2020 MY RAV4 [10/2019 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+ 2020 MY RAV4 [06/2020 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+

39. REMOVE PURGE VALVE (PURGE VSV)

  • w/ Canister Pump Module:

    Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; A25A-FKS (EMISSION CONTROL): PURGE VALVE(w/ Canister Pump Module): REMOVAL+

  • w/o Canister Pump Module:

    Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (EMISSION CONTROL): PURGE VALVE (w/o Canister Pump Module): REMOVAL+

40. REMOVE OIL PRESSURE CONTROL VALVE ASSEMBLY

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; A25A-FKS (LUBRICATION): OIL PRESSURE SWITCHING VALVE: REMOVAL+

41. REMOVE CAMSHAFT POSITION SENSOR (for Intake Side)

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; A25A-FKS (ENGINE CONTROL): CAMSHAFT POSITION SENSOR: REMOVAL+

42. REMOVE CAMSHAFT POSITION SENSOR (for Exhaust Side)

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; A25A-FKS (ENGINE CONTROL): CAMSHAFT POSITION SENSOR: REMOVAL+

43. REMOVE CAM TIMING OIL CONTROL SOLENOID ASSEMBLY

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; A25A-FKS (ENGINE CONTROL): CAMSHAFT OIL CONTROL SOLENOID: REMOVAL+

44. REMOVE CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (ENGINE CONTROL): CAMSHAFT TIMING CONTROL MOTOR: REMOVAL+

45. DISCONNECT NO. 1 WATER BY-PASS HOSE (w/ Oil Cooler)

(a) Slide the clip and disconnect the No. 1 water by-pass hose from the cylinder block sub-assembly.

46. DISCONNECT NO. 2 WATER BY-PASS HOSE (w/ Oil Cooler)

(a) Slide the clip and disconnect the No. 2 water by-pass hose from the water by-pass pipe sub-assembly.

47. REMOVE VACUUM PUMP ASSEMBLY

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; BRAKE SYSTEM (OTHER): VACUUM PUMP (for A25A-FKS): REMOVAL+

48. REMOVE CRANKSHAFT PULLEY ASSEMBLY

Click here 2019 - 2020 MY RAV4 [11/2018 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+ 2020 - 2024 MY RAV4 [06/2020 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

49. REMOVE WATER OUTLET

Click here 2019 - 2020 MY RAV4 [11/2018 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+ 2020 - 2024 MY RAV4 [06/2020 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

50. REMOVE OUTLET WATER BY-PASS SUB-ASSEMBLY

Click here 2019 - 2020 MY RAV4 [11/2018 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+ 2020 - 2024 MY RAV4 [06/2020 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

51. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

Click here 2019 - 2020 MY RAV4 [11/2018 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+ 2020 - 2024 MY RAV4 [06/2020 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

52. REMOVE SPARK PLUG TUBE GASKET

Click here 2019 - 2020 MY RAV4 [11/2018 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+ 2020 - 2024 MY RAV4 [06/2020 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

53. REMOVE ENGINE MOUNTING BRACKET RH

Click here 2019 - 2020 MY RAV4 [11/2018 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+ 2020 - 2024 MY RAV4 [06/2020 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

54. REMOVE NO. 2 TIMING CHAIN COVER ASSEMBLY

Click here 2019 - 2020 MY RAV4 [11/2018 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+ 2020 - 2024 MY RAV4 [06/2020 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

55. REMOVE TIMING CHAIN COVER OIL SEAL

Click here 2019 - 2020 MY RAV4 [11/2018 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+ 2020 - 2024 MY RAV4 [06/2020 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

56. SET NO. 1 CYLINDER TO TDC (COMPRESSION)

Click here 2019 - 2020 MY RAV4 [11/2018 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+ 2020 - 2024 MY RAV4 [06/2020 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

57. REMOVE OIL PUMP DRIVE CHAIN SUB-ASSEMBLY

Click here 2019 - 2020 MY RAV4 [11/2018 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+ 2020 - 2024 MY RAV4 [06/2020 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

58. REMOVE CAMSHAFT TIMING GEAR ASSEMBLY

Click here 2019 - 2020 MY RAV4 [11/2018 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+ 2020 - 2024 MY RAV4 [06/2020 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

59. REMOVE CHAIN SUB-ASSEMBLY

Click here 2019 - 2020 MY RAV4 [11/2018 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+ 2020 - 2024 MY RAV4 [06/2020 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

60. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY

Click here 2019 - 2020 MY RAV4 [11/2018 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+ 2020 - 2024 MY RAV4 [06/2020 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

61. REMOVE CHAIN TENSIONER SLIPPER

Click here 2019 - 2020 MY RAV4 [11/2018 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+ 2020 - 2024 MY RAV4 [06/2020 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

62. REMOVE NO. 1 CHAIN VIBRATION DAMPER

Click here 2019 - 2020 MY RAV4 [11/2018 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+ 2020 - 2024 MY RAV4 [06/2020 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

63. REMOVE CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY

Click here 2019 - 2020 MY RAV4 [11/2018 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+ 2020 - 2024 MY RAV4 [06/2020 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

64. REMOVE TIMING CHAIN COVER ASSEMBLY

Click here 2019 - 2020 MY RAV4 [11/2018 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+ 2020 - 2024 MY RAV4 [06/2020 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

65. REMOVE FUEL PUMP LIFTER GUIDE

Click here 2019 - 2020 MY RAV4 [11/2018 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+ 2020 - 2024 MY RAV4 [06/2020 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

66. REMOVE CAMSHAFT HOUSING SUB-ASSEMBLY

Click here 2019 - 2020 MY RAV4 [11/2018 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+ 2020 - 2024 MY RAV4 [06/2020 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

67. REMOVE CAMSHAFT BEARING CAP

Click here 2019 - 2020 MY RAV4 [11/2018 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+ 2020 - 2024 MY RAV4 [06/2020 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

68. REMOVE CAMSHAFT

Click here 2019 - 2020 MY RAV4 [11/2018 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+ 2020 - 2024 MY RAV4 [06/2020 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

69. REMOVE NO. 2 CAMSHAFT

Click here 2019 - 2020 MY RAV4 [11/2018 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+ 2020 - 2024 MY RAV4 [06/2020 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

70. REMOVE NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

Click here 2019 - 2020 MY RAV4 [11/2018 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+ 2020 - 2024 MY RAV4 [06/2020 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

71. REMOVE VALVE LASH ADJUSTER ASSEMBLY

Click here 2019 - 2020 MY RAV4 [11/2018 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+ 2020 - 2024 MY RAV4 [06/2020 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

72. REMOVE VALVE STEM CAP

Click here 2019 - 2020 MY RAV4 [11/2018 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+ 2020 - 2024 MY RAV4 [06/2020 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

73. REMOVE CYLINDER HEAD SUB-ASSEMBLY

Click here 2019 - 2020 MY RAV4 [11/2018 - 06/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+ 2020 - 2024 MY RAV4 [06/2020 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

74. REMOVE CYLINDER HEAD GASKET

(a) Remove the cylinder head gasket from the cylinder block sub-assembly.

75. INSPECT CYLINDER HEAD SET BOLT

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE UNIT: INSPECTION+

76. INSPECT CYLINDER HEAD SUB-ASSEMBLY

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; A25A-FKS (ENGINE MECHANICAL): CYLINDER HEAD: INSPECTION+