Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001HIRJ
Model Year Start: 2019 Model: RAV4 HV Prod Date Range: [02/2019 -           ]
Title: HEATING / AIR CONDITIONING: AIR CONDITIONING SYSTEM (for HV Model): No Heating at All; 2019 - 2024 MY RAV4 HV [02/2019 -        ]

No Heating at All

DESCRIPTION

If warm air is not discharged (airflow volume control is normal), the following malfunctions are possible.

Malfunction Status

Factor

  • No heating at all (airflow volume control is normal)
  • Air outlet temperature does not increase (airflow volume control is normal)
  • Low engine coolant temperature
  • Air mix damper and link operation (jamming)
  • Warm-up control
  • Heater core closed waterway

PROCEDURE

1.

READ VALUE USING TECHSTREAM (COOLANT TEMPERATURE)

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON.

(c) Turn the Techstream on.

(d) Enter the following menus: Powertrain / Engine / Data List.

(e) Read the Data List according to the display on the Techstream.

Powertrain > Engine > Data List

Tester Display

Measurement Item

Range

Normal Condition

Diagnostic Note

Coolant Temperature

Engine coolant temperature

Min.: -40°C (-40°F), Max.: 140°C (284°F)

75 to 100°C (167 to 212°F): After warming up

This is the engine coolant temperature.

HINT:

  • After warming up the engine, the engine coolant temperature will be 75 to 100°C (167 to 212°F).
  • After a long soak, the engine coolant temperature, intake air temperature and ambient air temperature will be approximately equal.
  • If the value is -40°C (-40°F), or higher than 135°C (275°F), the sensor circuit is open or shorted.
  • Check if the engine overheats if the value indicated is higher than 135°C (275°F).

Powertrain > Engine > Data List

Tester Display

Coolant Temperature

OK:

The value of the display does not change frequently.

NG

GO TO COOLING SYSTEM

OK

2.

PERFORM ACTIVE TEST USING TECHSTREAM (SERVO PULSE)

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON.

(c) Turn the Techstream on.

(d) Enter the following menus: Body Electrical / Air Conditioner / Active Test.

(e) Check the operation by referring to the table below.

Body Electrical > Air Conditioner > Active Test

Tester Display

Measurement Item

Control Range

Diagnostic Note

Air Mix Servo Targ Pulse(D)

No. 1 air conditioning radiator damper servo sub-assembly (driver side air mix) pulse

Min.: 128

Max.: 383

Operates between 165 to 257 pulses

Air Mix Servo Targ Pulse(P)

No. 1 air conditioning radiator damper servo sub-assembly (front passenger side air mix) pulse

Min.: 128

Max.: 383

Operates between 255 to 347 pulses

Body Electrical > Air Conditioner > Active Test

Tester Display

Air Mix Servo Targ Pulse(D)

Body Electrical > Air Conditioner > Active Test

Tester Display

Air Mix Servo Targ Pulse(P)

OK:

Damper servo motor is operated.

OK

REPLACE HEATER RADIATOR UNIT SUB-ASSEMBLY 2019 - 2020 MY RAV4 HV [02/2019 - 08/2020]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FXS): DISASSEMBLY 2021 - 2024 MY RAV4 HV [08/2020 -        ]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FXS): DISASSEMBLY

NG

GO TO DIAGNOSTIC TROUBLE CODE CHART (FOR SERVO MOTOR OF APPLICABLE ABNORMAL OPERATION) 2019 - 2020 MY RAV4 HV [02/2019 - 06/2020]; HEATING / AIR CONDITIONING: AIR CONDITIONING SYSTEM (for HV Model): DIAGNOSTIC TROUBLE CODE CHART 2020 MY RAV4 HV [06/2020 - 08/2020]; HEATING / AIR CONDITIONING: AIR CONDITIONING SYSTEM (for HV Model): DIAGNOSTIC TROUBLE CODE CHART 2021 - 2024 MY RAV4 HV [08/2020 -        ]; HEATING / AIR CONDITIONING: AIR CONDITIONING SYSTEM (for HV Model): DIAGNOSTIC TROUBLE CODE CHART