Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001H9B9
Model Year Start: 2019 Model: RAV4 HV Prod Date Range: [02/2019 - 08/2020]
Title: A25A-FXS (ENGINE CONTROL): ENGINE COOLANT TEMPERATURE SENSOR: REMOVAL; 2019 - 2020 MY RAV4 HV [02/2019 - 08/2020]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during engine coolant temperature sensor removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

Auxiliary battery terminal is disconnected/reconnected

Perform steering sensor zero point calibration

Lane control system

2019 - 2021 MY RAV4 RAV4 HV [11/2018 - 12/2021]; PRE-COLLISION: PRE-COLLISION SYSTEM: INITIALIZATION

Parking support brake system (for HV model)

Pre-collision system

Lighting system (EXT)(w/ AFS)

Memorize steering angle neutral point

Parking assist monitor system

2019 - 2022 MY RAV4 RAV4 HV [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PARKING ASSIST MONITOR SYSTEM: INITIALIZATION

Panoramic view monitor system (for HV model)

2019 - 2022 MY RAV4 HV [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PANORAMIC VIEW MONITOR SYSTEM (for HV Model): INITIALIZATION

Reset back door close position

Power back door system (for HV model)

2019 - 2023 MY RAV4 HV [11/2018 - 10/2023]; DOOR / HATCH: POWER BACK DOOR SYSTEM (for HV Model): INITIALIZATION

Back door lock initialization

Power door lock control system

2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; DOOR LOCK: POWER DOOR LOCK CONTROL SYSTEM: INITIALIZATION

Replacement of inverter with converter assembly

Resolver learning

  • DTCs are stored
  • Slight vibration at a vehicle speed of 5 km/h (3 mph) or less
  • Shock or vibration during acceleration

2019 - 2020 MY RAV4 HV [11/2018 - 08/2020]; HYBRID / BATTERY CONTROL: MOTOR GENERATOR CONTROL SYSTEM (for 2WD with NICKEL METAL HYDRIDE BATTERY): UTILITY

Replacement of ECM

Perform Vehicle Identification Number (VIN) registration

DTC P063051 is output

w/ Canister Pump Module: 2019 - 2020 MY RAV4 RAV4 HV [02/2019 - 08/2020]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM (w/ Canister Pump Module): REGISTRATION

w/o Canister Pump Module: 2019 - 2020 MY RAV4 HV [11/2018 - 08/2020]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM (w/o Canister Pump Module): REGISTRATION

Grille shutter switch specification infomation

Vehicle control history (RoB) [X260E] is stored

2019 MY RAV4 RAV4 HV [02/2019 - 10/2019]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM (w/ Canister Pump Module): INITIALIZATION 2020 MY RAV4 RAV4 HV [10/2019 - 08/2020]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM (w/ Canister Pump Module): INITIALIZATION

Replacement of engine coolant temperature sensor

Inspection after repair

  • Poor idle, etc.
  • Engine start function, etc.

w/ Canister Pump Module: 2019 MY RAV4 RAV4 HV [02/2019 - 10/2019]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM (w/ Canister Pump Module): INITIALIZATION 2020 MY RAV4 RAV4 HV [10/2019 - 08/2020]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM (w/ Canister Pump Module): INITIALIZATION

w/o Canister Pump Module: 2019 - 2020 MY RAV4 HV [11/2018 - 08/2020]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM (w/o Canister Pump Module): INITIALIZATION

NOTICE:

After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

PROCEDURE

1. DRAIN ENGINE COOLANT

Click here 2019 - 2021 MY RAV4 HV [02/2019 - 12/2021]; MAINTENANCE: A25A-FXS COOLANT (for Engine): REPLACEMENT

2. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY (w/ Grille Shutter)

Click here 2019 MY RAV4 HV [02/2019 - 10/2019]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2020 MY RAV4 HV [10/2019 - 08/2020]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+

3. REMOVE INLET AIR CLEANER ASSEMBLY (w/ Grille Shutter)

Click here 2019 - 2020 MY RAV4 HV [02/2019 - 08/2020]; A25A-FXS (ENGINE CONTROL): THROTTLE BODY: REMOVAL+

4. REMOVE AIR CLEANER ASSEMBLY WITH AIR CLEANER HOSE (w/ Grille Shutter)

Click here 2019 - 2020 MY RAV4 HV [02/2019 - 08/2020]; A25A-FXS (ENGINE CONTROL): THROTTLE BODY: REMOVAL+

5. REMOVE NO. 2 ENGINE COOLANT TEMPERATURE SENSOR (w/ Grille Shutter)

(a) Disconnect the No. 2 engine coolant temperature sensor connector.

(b) Remove the clip and No. 2 engine coolant temperature sensor from the water outlet.

NOTICE:

If the No. 2 engine coolant temperature sensor has been struck or dropped, replace it.

6. REMOVE INVERTER WITH CONVERTER ASSEMBLY

  • for 2WD:

    Click here 2019 MY RAV4 HV [02/2019 - 10/2019]; HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER (for 2WD): REMOVAL 2020 MY RAV4 HV [10/2019 - 08/2020]; HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER (for 2WD): REMOVAL

  • for AWD:

    Click here 2019 MY RAV4 HV [02/2019 - 10/2019]; HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER (for AWD): REMOVAL 2020 MY RAV4 HV [10/2019 - 06/2020]; HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER (for AWD): REMOVAL 2020 MY RAV4 HV [06/2020 - 08/2020]; HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER (for AWD): REMOVAL

7. REMOVE ENGINE COOLANT TEMPERATURE SENSOR

(a) Disconnect the engine coolant temperature sensor connector.

(b) Remove the clip and engine coolant temperature sensor from the water outlet.

NOTICE:

If the engine coolant temperature sensor has been struck or dropped, replace it.