Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001H6WS
Model Year Start: 2019 Model: RAV4 HV Prod Date Range: [02/2019 -           ]
Title: A25A-FXS (EMISSION CONTROL): FUEL TANK PRESSURE SENSOR (w/ Canister Pump Module): REMOVAL; 2019 - 2024 MY RAV4 HV [02/2019 -        ]

REMOVAL

PROCEDURE

1. REMOVE CONSOLE REAR END PANEL SUB-ASSEMBLY

Click here 2019 - 2020 MY RAV4 HV [02/2019 - 08/2020]; A25A-FXS (FUEL): FUEL PUMP (w/ Canister Pump Module): REMOVAL 2021 MY RAV4 HV [08/2020 - 12/2021]; A25A-FXS (FUEL): FUEL PUMP (w/ Canister Pump Module): REMOVAL 2022 MY RAV4 HV [12/2021 - 10/2022]; A25A-FXS (FUEL): FUEL PUMP (w/ Canister Pump Module): REMOVAL 2023 MY RAV4 HV [10/2022 - 10/2023]; A25A-FXS (FUEL): FUEL PUMP (w/ Canister Pump Module): REMOVAL 2024 MY RAV4 HV [10/2023 -        ]; A25A-FXS (FUEL): FUEL PUMP (w/ Canister Pump Module): REMOVAL

2. REMOVE REAR FLOOR SERVICE HOLE COVER

Click here 2019 - 2020 MY RAV4 HV [02/2019 - 08/2020]; A25A-FXS (FUEL): FUEL PUMP (w/ Canister Pump Module): REMOVAL+ 2021 MY RAV4 HV [08/2020 - 12/2021]; A25A-FXS (FUEL): FUEL PUMP (w/ Canister Pump Module): REMOVAL+ 2022 MY RAV4 HV [12/2021 - 10/2022]; A25A-FXS (FUEL): FUEL PUMP (w/ Canister Pump Module): REMOVAL+ 2023 MY RAV4 HV [10/2022 - 10/2023]; A25A-FXS (FUEL): FUEL PUMP (w/ Canister Pump Module): REMOVAL+ 2024 MY RAV4 HV [10/2023 -        ]; A25A-FXS (FUEL): FUEL PUMP (w/ Canister Pump Module): REMOVAL+

3. REMOVE FUEL TANK PRESSURE SENSOR (VAPOR PRESSURE SENSOR)

(a) Disconnect the fuel tank pressure sensor (vapor pressure sensor) connector.

(b) Remove the tube joint clip and pull off the fuel tank pressure sensor (vapor pressure sensor) from the fuel tank assembly.

NOTICE:

  • Remove any dirt or foreign matter on the fuel tank pressure sensor (vapor pressure sensor) before performing this work.
  • Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the fuel tank pressure sensor (vapor pressure sensor) has an O-ring that seals the fuel suction plate sub-assembly.
  • Perform this work by hand. Do not use any tools.
  • If the fuel suction plate sub-assembly and fuel tank pressure sensor (vapor pressure sensor) are stuck, carefully wiggle or push and pull the fuel tank pressure sensor (vapor pressure sensor) to release it. Pull the fuel tank pressure sensor (vapor pressure sensor) off the fuel suction plate sub-assembly carefully.

*1

Fuel Tank Pressure Sensor (Vapor Pressure Sensor)

*2

Fuel Suction Plate Sub-assembly

*3

Tube Joint Clip

*a

O-ring