Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001H6WP
Model Year Start: 2019 Model: RAV4 HV Prod Date Range: [02/2019 - 12/2021]
Title: A25A-FXS (EMISSION CONTROL): FUEL VAPOR CONTAINMENT VALVE (w/ Canister Pump Module): REMOVAL; 2019 - 2021 MY RAV4 HV [02/2019 - 12/2021]

REMOVAL

PROCEDURE

1. REMOVE FRONT FLOOR COVER LH

Click here 2019 MY RAV4 HV [02/2019 - 10/2019]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2020 MY RAV4 HV [10/2019 - 08/2020]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2021 MY RAV4 HV [08/2020 - 12/2021]; A25A-FXS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+

2. REMOVE FRONT CENTER FLOOR COVER

Click here 2019 MY RAV4 HV [02/2019 - 10/2019]; HYBRID / BATTERY CONTROL: FRAME WIRE: REMOVAL+ 2020 MY RAV4 HV [10/2019 - 06/2020]; HYBRID / BATTERY CONTROL: FRAME WIRE: REMOVAL+ 2020 MY RAV4 HV [06/2020 - 08/2020]; HYBRID / BATTERY CONTROL: FRAME WIRE: REMOVAL+ 2021 MY RAV4 HV [08/2020 - 12/2021]; HYBRID / BATTERY CONTROL: FRAME WIRE: REMOVAL+

3. REMOVE FUEL VAPOR CONTAINMENT VALVE (FUEL TANK SOLENOID MAIN VALVE ASSEMBLY)

(a) Disconnect the fuel vapor containment valve (fuel tank solenoid main valve assembly) connector.

(b) Disconnect the fuel tank vent hose sub-assembly from the fuel vapor containment valve (fuel tank solenoid main valve assembly).

*1

Fuel Tank Vent Hose Sub-assembly

*2

Pipe (Fuel Vapor Containment Valve (Fuel Tank Solenoid Main Valve Assembly))

*a

Retainer

*b

Tab

*c

Tube Connector

*d

O-ring

Pinch

Pull

Pull off

-

-

NOTICE:

  • Remove any dirt or foreign matter on the tube connectors before performing this work.
  • Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the tube connectors has an O-ring that seals the pipe (fuel vapor containment valve (fuel tank solenoid main valve assembly)).
  • Perform this work by hand. Do not use any tools.
  • Do not forcibly bend, twist or turn the fuel tank vent hose sub-assembly.
  • Protect the disconnected parts by covering them with plastic bags after disconnecting the fuel tank vent hose sub-assembly.
  • If the tube connector and pipe (fuel vapor containment valve (fuel tank solenoid main valve assembly)) are stuck, push and pull to release them.

HINT:

Do not remove the retainer.

(1) Pinch the tabs of the retainer to disengage the lock claws and pull it down.

(2) Pull off the fuel tank vent hose sub-assembly.

(c) Disconnect the fuel tank vent hose from the fuel vapor containment valve (fuel tank solenoid main valve assembly).

*1

Fuel Tank Vent Hose

*2

Pipe (Fuel Vapor Containment Valve (Fuel Tank Solenoid Main Valve Assembly))

*a

Retainer

*b

Tab

*c

Tube Connector

*d

O-ring

Pinch

Pull

Pull off

-

-

NOTICE:

  • Remove any dirt or foreign matter on the tube connectors before performing this work.
  • Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the tube connectors has an O-ring that seals the pipe (fuel vapor containment valve (fuel tank solenoid main valve assembly)).
  • Perform this work by hand. Do not use any tools.
  • Do not forcibly bend, twist or turn the fuel tank vent hose.
  • Protect the disconnected parts by covering them with plastic bags after disconnecting the fuel tank vent hose.
  • If the tube connector and pipe (fuel vapor containment valve (fuel tank solenoid main valve assembly)) are stuck, push and pull to release them.

HINT:

Do not remove the retainer.

(1) Pinch the tabs of the retainer to disengage the lock claws and pull it down.

(2) Pull off the fuel tank vent hose.

(d) Remove the 2 bolts and fuel vapor containment valve (fuel tank solenoid main valve assembly) from the vehicle body.