Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001H6IZ
Model Year Start: 2019 Model: RAV4 Prod Date Range: [02/2019 - 12/2021]
Title: LIGHTING (EXT): HEADLIGHT ASSEMBLY(for Single Beam Headlight): INSTALLATION; 2019 - 2021 MY RAV4 RAV4 HV [02/2019 - 12/2021]

INSTALLATION

CAUTION / NOTICE / HINT

HINT:

  • Use the same procedure for the RH and LH sides.
  • The procedure described below is for the LH side.

PROCEDURE

1. INSTALL HEADLIGHT ASSEMBLY LH (w/o Headlight ECU)

(a) Connect the 4 connectors and attach the 2 wire harness clamps.

(b) Set the headlight assembly LH in the direction indicated by the arrow (1) to the vehicle.

*a

Lower Bracket

Place Hands Here

Install in this Direction (1)

Install in this Direction (2)

(c) Slide the headlight assembly LH in the direction indicated by the arrow (2) and attach the guide and lower bracket.

(d) Place your hand on 2 brackets of the headlight assembly LH to set them on the screw seats.

NOTICE:

Be careful not to break the bracket.

(e) Install the bolt and 3 screws.

Torque:

for Bolt :

5.4 N·m {55 kgf·cm, 48 in·lbf}

Screw

Bolt

2. INSTALL HEADLIGHT ASSEMBLY LH (w/ Headlight ECU)

(a) Connect the connector and lock the connector lock lever under the headlight assembly LH.

*a

Lower Bracket

*b

Connector Lock Lever

Place Hands Here

Install in this Direction (1)

Install in this Direction (2)

(b) Set the headlight assembly LH in the direction indicated by the arrow (1) to the vehicle.

(c) Slide the headlight assembly LH in the direction indicated by the arrow (2) and attach the guide and lower bracket.

(d) Place your hand on 2 brackets of the headlight assembly LH to set them on the screw seats.

NOTICE:

Be careful not to break the bracket.

(e) Install the bolt and 3 screws.

Screw

Bolt

Torque:

for Bolt :

5.4 N·m {55 kgf·cm, 48 in·lbf}

3. INSTALL FRONT BUMPER ASSEMBLY

Click here 2019 - 2020 MY RAV4 RAV4 HV [02/2019 - 08/2020]; EXTERIOR PANELS / TRIM: FRONT BUMPER (except Off Road Package): INSTALLATION 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; EXTERIOR PANELS / TRIM: FRONT BUMPER (except Off Road Package): INSTALLATION

4. PERFORM SYSTEM INITIALIZATION AND CALIBRATION

Click here 2019 - 2021 MY RAV4 RAV4 HV [02/2019 - 12/2021]; LIGHTING (EXT): HEADLIGHT ASSEMBLY(for Single Beam Headlight): REMOVAL+

5. ADJUST HEADLIGHT AIMING

Click here 2019 - 2021 MY RAV4 RAV4 HV [02/2019 - 12/2021]; LIGHTING (EXT): HEADLIGHT ASSEMBLY(for Single Beam Headlight): ADJUSTMENT