Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001H62C
Model Year Start: 2019 Model: RAV4 HV Prod Date Range: [02/2019 - 10/2019]
Title: A25A-FXS (BATTERY / CHARGING): CHARGING SYSTEM: ON-VEHICLE INSPECTION; 2019 MY RAV4 HV [02/2019 - 10/2019]

ON-VEHICLE INSPECTION

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced when inspecting auxiliary battery are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced

Replacement Part or Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

Auxiliary battery terminal is disconnected/reconnected

Perform steering sensor zero point calibration

Lane control system

2019 - 2021 MY RAV4 RAV4 HV [11/2018 - 12/2021]; PRE-COLLISION: PRE-COLLISION SYSTEM: INITIALIZATION

Pre-collision system

Memorize steering angle neutral point

Parking assist monitor system

2019 - 2022 MY RAV4 RAV4 HV [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PARKING ASSIST MONITOR SYSTEM: INITIALIZATION

Panoramic view monitor system (for HV model)

2019 - 2022 MY RAV4 HV [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PANORAMIC VIEW MONITOR SYSTEM (for HV Model): INITIALIZATION

Reset back door close position

Power back door system (for HV model)

2019 - 2023 MY RAV4 HV [11/2018 - 10/2023]; DOOR / HATCH: POWER BACK DOOR SYSTEM (for HV Model): INITIALIZATION

Back door lock initialization

Power door lock control system

2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; DOOR LOCK: POWER DOOR LOCK CONTROL SYSTEM: INITIALIZATION

NOTICE:

After the ignition switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, be sure to wait for the time specified in the following table before disconnecting the cable from the negative (-) auxiliary battery terminal.

Waiting Time before Disconnecting Cable from Negative (-) Auxiliary Battery Terminal

System Name

See Procedure

Vehicle enrolled in Toyota Entune system or safety connect system

6 minutes

Vehicle not enrolled in Toyota Entune system and safety connect system

1 minute

PROCEDURE

1. CHECK AUXILIARY BATTERY

(a) Check that the auxiliary battery cables are connected to the correct terminals.

If they are not, connect them properly.

(b) Check the auxiliary battery for damage and deformation. If severe damage, deformation or leakage is found, replace the auxiliary battery.

2. CHECK AUXILIARY BATTERY VOLTAGE

(a) Turn the ignition switch off and turn on the high beam headlights for 30 seconds. This will remove the surface charge from the auxiliary battery.

(b) Measure the auxiliary battery voltage according to the value(s) in the table below.

Tester Connection

Condition

Specified Condition

Result

Positive (+) auxiliary battery terminal - Negative (-) auxiliary battery terminal

20°C (68°F), Ignition switch off

12.0 V or higher

Auxiliary battery is OK

12.0 V or less

Recharge auxiliary battery

3. RECHARGE AUXILIARY BATTERY

(a) Recharge the auxiliary battery.

HINT:

  • Recharge the auxiliary battery according to the charger's instructions.
  • Apply the appropriate charging current according to the type of auxiliary battery shown in the table below.

Charge Method

Charging Current

Normal

Below 5 A

Quick

Below 15 A

(b) Turn the ignition switch off and turn on the high beam headlights for 30 seconds. This will remove the surface charge from the auxiliary battery.

(c) Measure the auxiliary battery voltage according to the value(s) in the table below.

Tester Connection

Condition

Specified Condition

Result

Positive (+) auxiliary battery terminal - Negative (-) auxiliary battery terminal

20°C (68°F), Ignition switch off

12.0 V or higher

Auxiliary battery is OK

12.0 V or less

Recharge auxiliary battery

4. CHECK AUXILIARY BATTERY TERMINAL, FUSIBLE LINK AND FUSE

(a) Check that the auxiliary battery terminals are not loose or corroded.

Torque:

Positive (+) Auxiliary Battery Terminal :

5.4 N·m {55 kgf·cm, 48 in·lbf}

Negative (-) Auxiliary Battery Terminal :

5.4 N·m {55 kgf·cm, 48 in·lbf}

If a terminal is loose or corroded, tighten or clean the terminal.

(b) Measure the resistance of each fusible link and fuse for the auxiliary battery charging system.

Standard resistance:

Below 1 Ω

If the result is not as specified, replace the fusible link or fuse as necessary.

5. CHECK AMD TERMINAL

CAUTION:

  • Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the repair manual.

    Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

  • To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.

(a) Remove the service plug grip.

Click here 2019 MY RAV4 HV [02/2019 - 10/2019]; HYBRID / BATTERY CONTROL: SERVICE PLUG GRIP: REMOVAL

(b) Check that the AMD terminal is connected securely, and there is no contact problem.

If there are any arc marks, replace the affected parts.

(c) Check that the nut for the AMD terminal is tightened to the specified torque.

Torque:

Inverter with Converter Assembly Side :

10 N·m {102 kgf·cm, 7 ft·lbf}

No. 1 Engine Room Relay Block and No. 1 Junction Block Assembly Side :

8.0 N·m {82 kgf·cm, 71 in·lbf}

If there are no arc marks and the AMD terminal connection is faulty, connect the AMD terminal securely.

*a

Inverter with Converter Assembly Side

*b

No. 1 Engine Room Relay Block and No. 1 Junction Block Assembly Side

(d) Install the service plug grip.

Click here 2019 - 2024 MY RAV4 HV [11/2018 -        ]; HYBRID / BATTERY CONTROL: SERVICE PLUG GRIP: INSTALLATION

6. CHECK DC/DC CONVERTER FUNCTION

(a) Connect the AC/DC 400 A probe to the positive (+) auxiliary battery cable.

*a

Probe Direction

*b

Current Flowing into Auxiliary Battery

(b) Turn the ignition switch to on (READY) and leave the vehicle as is until the electric current flowing to the auxiliary battery becomes 10 A or less.

(c) Turn on the high beam headlights, and turn the blower motor switch to the HI position and the rear window defogger on.

(d) Measure the current and voltage according to the value(s) in the table below.

Result:

Item

Tester Connection

Condition

Specified Condition

Current flowing from auxiliary battery

Positive (+) auxiliary battery cable

Ignition switch ON

(The high beam headlights are on, the blower motor switch is in the HI position, and the rear window defogger is turned on.)

0 A or less

(No current from auxiliary battery)

Auxiliary battery voltage

Positive (+) auxiliary battery terminal - Negative (-) auxiliary battery terminal

12.5 to 15 V

If the result is not as specified, replace the inverter with converter assembly.

*a

Probe Direction

*b

Current Flowing from Auxiliary Battery