Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001H55J
Model Year Start: 2019 Model: RAV4 Prod Date Range: [02/2019 - 12/2021]
Title: LIGHTING (EXT): LIGHTING SYSTEM (w/o Headlight ECU): High Beam Headlight Circuit; 2019 - 2021 MY RAV4 RAV4 HV [02/2019 - 12/2021]

High Beam Headlight Circuit

DESCRIPTION

The main body ECU (multiplex network body ECU) controls the high beam headlights.

WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:

  • Inspect the fuses for circuits related to this system before performing the following procedure.
  • Check the operation of the low beam headlights. If the low beam headlights do not operate normally, refer to Problem Symptoms Table.

    Click here 2019 - 2020 MY RAV4 RAV4 HV [02/2019 - 08/2020]; LIGHTING (EXT): LIGHTING SYSTEM (w/o Headlight ECU): PROBLEM SYMPTOMS TABLE 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; LIGHTING (EXT): LIGHTING SYSTEM (w/o Headlight ECU): PROBLEM SYMPTOMS TABLE

  • Before replacing the main body ECU (multiplex network body ECU), refer to Registration.

PROCEDURE

1.

PERFORM ACTIVE TEST USING TECHSTREAM

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON.

(c) Turn the Techstream on.

(d) Enter the following menus: Body Electrical / Main Body / Active Test.

(e) Perform the Active Test according to the display on the Techstream.

Body Electrical > Main Body > Active Test

Tester Display

Measurement Item

Control Range

Diagnostic Note

Head Light Hi

High beam headlights

OFF or ON

-

Body Electrical > Main Body > Active Test

Tester Display

Head Light Hi

OK:

High beam headlights illuminate.

OK

PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE 2019 - 2020 MY RAV4 RAV4 HV [02/2019 - 08/2020]; LIGHTING (EXT): LIGHTING SYSTEM (w/o Headlight ECU): PROBLEM SYMPTOMS TABLE 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; LIGHTING (EXT): LIGHTING SYSTEM (w/o Headlight ECU): PROBLEM SYMPTOMS TABLE

NG

2.

CHECK HARNESS AND CONNECTOR (DIM RELAY - HEADLIGHT UNIT ASSEMBLY LH)

(a) Remove the DIM relay.

(b) Disconnect the A62 headlight unit assembly LH connector.

(c) Disconnect the A61 headlight unit assembly RH connector.

(d) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

3 (DIM relay) - A62-4 (HI)

Always

Below 1 Ω

3 (DIM relay) or A62-4 (HI) - Body ground

Always

10 kΩ or higher

3 (DIM relay) or A61-4 (HI) - Body ground

Always

10 kΩ or higher

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

3.

INSPECT DIM RELAY

(a) Remove the DIM relay.

(b) Inspect the DIM relay.

Click here 2019 - 2024 MY RAV4 RAV4 HV [02/2019 -        ]; LIGHTING (EXT): RELAY: ON-VEHICLE INSPECTION

NG

REPLACE DIM RELAY

OK

4.

CHECK HARNESS AND CONNECTOR (POWER SOURCE - DIM RELAY)

(a) Remove the DIM relay.

(b) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Switch Condition

Specified Condition

2 (DIM relay) - Body ground

Ignition switch off

11 to 14 V

5 (DIM relay) - Body ground

Ignition switch off

11 to 14 V

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

5.

CHECK HARNESS AND CONNECTOR (DIM RELAY - MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU))

(a) Remove the DIM relay.

(b) Disconnect the G44 main body ECU (multiplex network body ECU) connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

1 (DIM relay) - G44-13 (DIM)

Always

Below 1 Ω

1 (DIM relay) or G44-13 (DIM) - Body ground

Always

10 kΩ or higher

OK

REPLACE MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU) 2019 MY RAV4 RAV4 HV [02/2019 - 10/2019]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL 2020 MY RAV4 RAV4 HV [10/2019 - 08/2020]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR