Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001H55A
Model Year Start: 2019 Model: RAV4 Prod Date Range: [02/2019 - 12/2021]
Title: LIGHTING (EXT): LIGHTING SYSTEM (w/o Headlight ECU): B2430,B2431; LED Headlight LH; 2019 - 2021 MY RAV4 RAV4 HV [02/2019 - 12/2021]

DTC

B2430

LED Headlight LH

DTC

B2431

LED Headlight RH

DESCRIPTION

These DTCs are stored when the low beam headlights do not illuminate, or a communication malfunction is detected between the light control LED ECU and main body ECU (multiplex network body ECU).

HINT:

DTC B2430 or DTC B2431 may also be stored if a headlight cooling fan is malfunctioning. In this case, the light control LED ECU will dim or turn off the malfunctioning low beam headlight.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

DTC Output from

B2430

LED Headlight LH

Detection condition:

  • All of the following conditions are met:
    • Ignition switch ON (READY)
    • Low beam headlights on

Malfunction Status:

  • Any of the following conditions is met:
    • Headlight unit assembly LH malfunction
    • Headlight unit assembly LH power source and signal malfunction

Malfunction Time:

  • 10 seconds or more
  • Headlight unit assembly LH
  • H-LP LH relay
  • Instrument panel junction block assembly
  • Main body ECU (multiplex network body ECU)
  • Harness or connector

Main Body

B2431

LED Headlight RH

Detection condition:

  • All of the following conditions are met:
    • Ignition switch ON (READY)
    • Low beam headlights on

Malfunction Status:

  • Any of the following conditions is met:
    • Headlight unit assembly RH malfunction
    • Headlight unit assembly RH power source and signal malfunction

Malfunction Time:

  • 10 seconds or more
  • Headlight unit assembly RH
  • H-LP RH relay
  • Main body ECU (multiplex network body ECU)
  • Harness or connector

Main Body

WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:

  • Inspect the fuses for circuits related to this system before performing the following procedure.
  • Before replacing the main body ECU (multiplex network body ECU), refer to Registration.

PROCEDURE

1.

CLEAR DTC

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON.

(c) Turn the Techstream on.

(d) Enter the following menus: Body Electrical / Main Body / Clear DTCs.

(e) Clear the DTCs.

Body Electrical > Main Body > Clear DTCs

NEXT

2.

CHECK FOR DTC

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON (READY).

(c) Operate the light control switch to turn on the low beam headlights and wait 10 seconds or more.

(d) Turn the Techstream on.

(e) Enter the following menus: Body Electrical / Main Body / Trouble Codes.

(f) Check for DTCs.

Body Electrical > Main Body > Trouble Codes

OK:

DTC B2430 and B2431 are not output.

Result

Proceed to

OK

A

NG (DTC B2430 is output)

B

NG (DTC B2431 is output)

C

A

USE SIMULATION METHOD TO CHECK

C

GO TO STEP 12

B

3.

CHECK HEADLIGHT UNIT ASSEMBLY LH (LO TERMINAL VOLTAGE)

(a) Disconnect the headlight unit assembly LH connector.

*a

Front view of wire harness connector

(to Headlight Unit Assembly LH)

(b) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Switch Condition

Specified Condition

A62-1 (LO) - Body ground

Light control switch in HEAD position

11 to 14 V

NG

GO TO STEP 7

OK

4.

CHECK HARNESS AND CONNECTOR (HEADLIGHT UNIT ASSEMBLY LH - BODY GROUND)

(a) Disconnect the headlight unit assembly LH connector.

*a

Front view of wire harness connector

(to Headlight Unit Assembly LH)

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

A62-2 (E) - Body ground

Always

Below 1 Ω

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

5.

CHECK HEADLIGHT UNIT ASSEMBLY LH (S TERMINAL VOLTAGE)

(a) Disconnect the headlight unit assembly LH connector.

*a

Front view of wire harness connector

(to Headlight Unit Assembly LH)

(b) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Switch Condition

Specified Condition

A62-6 (S) - Body ground

Ignition switch ON

11 to 14 V

OK

REPLACE HEADLIGHT UNIT ASSEMBLY LH

NG

6.

CHECK HARNESS AND CONNECTOR (HEADLIGHT UNIT ASSEMBLY LH - MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU))

(a) Disconnect the A62 headlight unit assembly LH connector.

(b) Disconnect the G43 main body ECU (multiplex network body ECU) connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

A62-6 (S) - G43-14 (LLEW)

Always

Below 1 Ω

A62-6 (S) or G43-14 (LLEW) - Body ground

Always

10 kΩ or higher

OK

REPLACE MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU) 2019 MY RAV4 RAV4 HV [02/2019 - 10/2019]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL 2020 MY RAV4 RAV4 HV [10/2019 - 08/2020]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

7.

CHECK HARNESS AND CONNECTOR (H-LP LH RELAY - HEADLIGHT UNIT ASSEMBLY LH)

(a) Remove the H-LP LH relay.

(b) Disconnect the A62 headlight unit assembly LH connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

3 (H-LP LH relay) - A62-1 (LO)

Always

Below 1 Ω

3 (H-LP LH relay) or A62-1 (LO) - Body ground

Always

10 kΩ or higher

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

8.

INSPECT H-LP LH RELAY

(a) Remove the H-LP LH relay.

(b) Inspect the H-LP LH relay.

Click here 2019 - 2024 MY RAV4 RAV4 HV [02/2019 -        ]; LIGHTING (EXT): RELAY: ON-VEHICLE INSPECTION

NG

REPLACE H-LP LH RELAY

OK

9.

CHECK HARNESS AND CONNECTOR (POWER SOURCE - H-LP LH RELAY)

(a) Remove the H-LP LH relay.

(b) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Switch Condition

Specified Condition

2 (H-LP LH relay) - Body ground

Ignition switch off

11 to 14 V

5 (H-LP LH relay) - Body ground

Ignition switch off

11 to 14 V

*a

Front view of wire harness connector

(to H-LP LH Relay)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

10.

CHECK HARNESS AND CONNECTOR (H-LP LH RELAY - INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY)

(a) Remove the H-LP LH relay.

(b) Disconnect the 4F instrument panel junction block assembly connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

1 (H-LP LH relay) - 4F-31

Always

Below 1 Ω

1 (H-LP LH relay) or 4F-31 - Body ground

Always

10 kΩ or higher

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

11.

INSPECT INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY

*a

Component without harness connected

(Instrument Panel Junction Block Assembly)

-

-

(a) Remove the instrument panel junction block assembly.

Click here 2019 MY RAV4 RAV4 HV [02/2019 - 10/2019]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL 2020 MY RAV4 RAV4 HV [10/2019 - 08/2020]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL

(b) Remove the main body ECU (multiplex network body ECU) from the instrument panel junction block assembly.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

4F-31 - A-15 (HRLY)

Always

Below 1 Ω

OK

REPLACE MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU) 2019 MY RAV4 RAV4 HV [02/2019 - 10/2019]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL 2020 MY RAV4 RAV4 HV [10/2019 - 08/2020]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL

NG

REPLACE INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY 2019 MY RAV4 RAV4 HV [02/2019 - 10/2019]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL 2020 MY RAV4 RAV4 HV [10/2019 - 08/2020]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL

12.

CHECK HEADLIGHT UNIT ASSEMBLY RH (LO TERMINAL VOLTAGE)

(a) Disconnect the headlight unit assembly RH connector.

*a

Front view of wire harness connector

(to Headlight Unit Assembly RH)

(b) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Condition

Specified Condition

A61-1 (LO) - Body ground

Light control switch in HEAD position

11 to 14 V

NG

GO TO STEP 16

OK

13.

CHECK HARNESS AND CONNECTOR (HEADLIGHT UNIT ASSEMBLY RH - BODY GROUND)

(a) Disconnect the headlight unit assembly RH connector.

*a

Front view of wire harness connector

(to Headlight Unit Assembly RH)

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

A61-2 (E) - Body ground

Always

Below 1 Ω

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

14.

INSPECT HEADLIGHT UNIT ASSEMBLY RH (S TERMINAL VOLTAGE)

(a) Disconnect the headlight unit assembly RH connector.

*a

Front view of wire harness connector

(to Headlight Unit Assembly RH)

(b) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Switch Condition

Specified Condition

A61-6 (S) - Body ground

Ignition switch ON

11 to 14 V

OK

REPLACE HEADLIGHT UNIT ASSEMBLY RH

NG

15.

CHECK HARNESS AND CONNECTOR (HEADLIGHT UNIT ASSEMBLY RH - MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU))

(a) Disconnect the A61 headlight unit assembly RH connector.

(b) Disconnect the G43 main body ECU (multiplex network body ECU) connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

A61-6 (S) - G43-15 (RLEW)

Always

Below 1 Ω

A61-6 (S) or G43-15 (RLEW) - Body ground

Always

10 kΩ or higher

OK

REPLACE MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU) 2019 MY RAV4 RAV4 HV [02/2019 - 10/2019]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL 2020 MY RAV4 RAV4 HV [10/2019 - 08/2020]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

16.

CHECK HARNESS AND CONNECTOR (H-LP RH RELAY - HEADLIGHT UNIT ASSEMBLY RH)

(a) Remove the H-LP RH relay.

(b) Disconnect the A61 headlight unit assembly RH connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

3 (H-LP RH relay) - A61-1 (LO)

Always

Below 1 Ω

3 (H-LP RH relay) or A61-1 (LO) - Body ground

Always

10 kΩ or higher

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

17.

INSPECT H-LP RH RELAY

(a) Remove the H-LP RH relay.

(b) Inspect the H-LP RH relay.

Click here 2019 - 2024 MY RAV4 RAV4 HV [02/2019 -        ]; LIGHTING (EXT): RELAY: ON-VEHICLE INSPECTION

NG

REPLACE H-LP RH RELAY

OK

18.

CHECK HARNESS AND CONNECTOR (POWER SOURCE - H-LP RH RELAY)

(a) Remove the H-LP RH relay.

(b) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Switch Condition

Specified Condition

2 (H-LP RH relay) - Body ground

Ignition switch off

11 to 14 V

5 (H-LP RH relay) - Body ground

Ignition switch off

11 to 14 V

*a

Front view of wire harness connector

(to H-LP RH Relay)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

19.

CHECK HARNESS AND CONNECTOR (H-LP RH RELAY - MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU))

(a) Remove the H-LP RH relay.

(b) Disconnect the G44 main body ECU (multiplex network body ECU) connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

1 (H-LP RH relay) - G44-12 (HRY2)

Always

Below 1 Ω

1 (H-LP RH relay) or G44-12 (HRY2) - Body ground

Always

10 kΩ or higher

OK

REPLACE MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU) 2019 MY RAV4 RAV4 HV [02/2019 - 10/2019]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL 2020 MY RAV4 RAV4 HV [10/2019 - 08/2020]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR