Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001H4Z6
Model Year Start: 2019 Model: RAV4 Prod Date Range: [02/2019 - 08/2020]
Title: A25A-FKS (INTAKE / EXHAUST): EXHAUST PIPE: INSTALLATION; 2019 - 2020 MY RAV4 [02/2019 - 08/2020]

INSTALLATION

PROCEDURE

1. INSTALL NO. 7 EXHAUST PIPE SUPPORT BRACKET

(a) Install the No. 7 exhaust pipe support bracket to the body with the 2 bolts.

Torque:

29 N·m {296 kgf·cm, 21 ft·lbf}

(b) Install the exhaust pipe support to the No. 7 exhaust pipe support bracket.

2. INSTALL NO. 6 EXHAUST PIPE SUPPORT BRACKET

(a) Install the No. 6 exhaust pipe support bracket to the body with the 2 bolts.

Torque:

29 N·m {296 kgf·cm, 21 ft·lbf}

(b) Install the exhaust pipe support to the No. 6 exhaust pipe support bracket.

3. INSTALL NO. 2 EXHAUST PIPE SUPPORT BRACKET

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; FRONT SUSPENSION: FRONT SUSPENSION MEMBER (for Gasoline Model): INSTALLATION+

4. INSTALL TAIL EXHAUST PIPE BAFFLE SUB-ASSEMBLY

HINT:

  • Perform this procedure only when replacement of the tail exhaust pipe baffle sub-assembly is necessary.
  • If the tail exhaust pipe baffle sub-assembly is removed, replace it with a new one.

(a) Align the cutout of a new tail exhaust pipe baffle sub-assembly with the protrusion (for position alignment) of the tail exhaust pipe assembly as shown in the illustration.

*a

Protrusion (for position alignment)

*b

Protrusion (for stopper)

*c

Cutout

*d

Wooden Block

(b) Insert the exhaust tailpipe baffle sub-assembly to the position where it can be pressed in by hand.

(c) Using a plastic-faced hammer and wooden block, uniformly tap the tail exhaust pipe baffle sub-assembly onto the tail exhaust pipe assembly.

NOTICE:

  • Lightly tap the top and bottom of the exhaust tailpipe baffle sub-assembly so that the exhaust tailpipe baffle sub-assembly is pressed in without a tilt.
  • Press the exhaust tailpipe baffle sub-assembly in until the protrusion (for stopper) on the exhaust tailpipe assembly is fit into the cutout area of the exhaust tailpipe baffle sub-assembly.
  • Check that there is no looseness in the exhaust tailpipe baffle sub-assembly.

5. INSTALL FRONT EXHAUST PIPE ASSEMBLY

(a) Install a new gasket to the front exhaust pipe assembly.

(b) Connect the front exhaust pipe assembly to the 2 exhaust pipe supports.

(c) Install the front exhaust pipe assembly to the exhaust manifold with 2 new nuts.

Torque:

43 N·m {438 kgf·cm, 32 ft·lbf}

6. INSTALL AIR FUEL RATIO SENSOR (for Sensor 2)

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (ENGINE CONTROL): AIR FUEL RATIO SENSOR: INSTALLATION+

7. INSTALL TAIL EXHAUST PIPE ASSEMBLY

(a) Install a new gasket to the front exhaust pipe assembly.

(b) Connect the tail exhaust pipe assembly to the 3 exhaust pipe supports.

(c) Install the tail exhaust pipe assembly to the front exhaust pipe assembly with 2 new bolts.

Torque:

43 N·m {438 kgf·cm, 32 ft·lbf}

8. INSPECT FOR EXHAUST GAS LEAK

If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.

(a) Perform "Inspection After Repair" after repairing an exhaust gas leak.

  • w/ Canister Pump Module:

    Click here 2019 MY RAV4 [11/2018 - 10/2019]; A25A-FKS (ENGINE CONTROL): SFI SYSTEM (w/ Canister Pump Module): INITIALIZATION 2020 MY RAV4 [10/2019 - 08/2020]; A25A-FKS (ENGINE CONTROL): SFI SYSTEM (w/ Canister Pump Module): INITIALIZATION

  • w/o Canister Pump Module:

    Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (ENGINE CONTROL): SFI SYSTEM (w/o Canister Pump Module): INITIALIZATION