Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001H3MS
Model Year Start: 2019 Model: RAV4 HV Prod Date Range: [02/2019 -           ]
Title: HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): P0AFC49; Hybrid/EV Battery Sensor Module Internal Electronic Failure; 2019 - 2024 MY RAV4 HV [02/2019 -        ]

DTC

P0AFC49

Hybrid/EV Battery Sensor Module Internal Electronic Failure

DTC SUMMARY

MALFUNCTION DESCRIPTION

When the hybrid control system is activated, the hybrid vehicle control ECU assembly checks the power supply voltage of the battery voltage sensor and detects malfunction.

The cause of this malfunction may be one of the following:

Battery voltage sensor internal malfunction

  • Battery voltage sensor malfunction

Low-voltage circuit (12 V) malfunction

  • Battery voltage sensor malfunction
  • Low voltage wire harness malfunction

DESCRIPTION

When the hybrid control system is activated, the hybrid vehicle control ECU assembly checks the power supply voltage of the battery voltage sensor.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

P0AFC49

Hybrid/EV Battery Sensor Module Internal Electronic Failure

Abnormal battery voltage sensor power source voltage:

Power source voltage of the battery voltage sensor drops during precharge.

(1 trip detection logic)

  • Battery voltage sensor
  • Wire harness or connector

Comes on

Master Warning:

Comes on

Related Data List

DTC No.

Data List

P0AFC49

  • Hybrid Battery Sensor Module Power Supply Voltage
  • BATT Voltage

MONITOR DESCRIPTION

When the hybrid vehicle control ECU assembly detects a low power supply voltage for the battery voltage sensor while pre-charge is occurring, it determines that there is a malfunction in the battery voltage sensor circuit. If the hybrid vehicle control ECU assembly detects a malfunction, it will illuminate the MIL and store a DTC.

MONITOR STRATEGY

Related DTCs

P0AFC (INF P0AFC49): Hybrid/EV battery pack sensor module

Required sensors/components

-

Frequency of operation

-

Duration

-

MIL operation

1 driving cycle

Sequence of operation

None

TYPICAL ENABLING CONDITIONS

The monitor will run whenever the following DTCs are not stored

TMC's intellectual property

Other conditions belong to TMC's intellectual property

-

TYPICAL MALFUNCTION THRESHOLDS

TMC's intellectual property

-

COMPONENT OPERATING RANGE

Hybrid vehicle control ECU assembly

DTC P0AFC (INF P0AFC49) is not detected

CONFIRMATION DRIVING PATTERN

HINT:

  • After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

    Click here 2019 - 2024 MY RAV4 HV [02/2019 -        ]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): UTILITY

  • When clearing the permanent DTCs, refer to the "CLEAR PERMANENT DTC" procedure.

    Click here 2019 - 2022 MY RAV4 HV [02/2019 - 10/2022]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): DTC CHECK / CLEAR 2023 - 2024 MY RAV4 HV [10/2022 -        ]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): DTC CHECK / CLEAR

  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON and turn the Techstream on.
  3. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the ignition switch off and wait for 2 minutes or more.
  5. Turn the ignition switch to ON and turn the Techstream on.
  6. Turn the ignition switch to ON (READY) and wait for 15 seconds or more. [*1]

    HINT:

    [*1]: Normal judgment procedure.

    The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.

  7. Enter the following menus: Powertrain / Hybrid Control / Utility / All Readiness.
  8. Check the DTC judgment result.

    HINT:

    • If the judgment result shows NORMAL, the system is normal.
    • If the judgment result shows ABNORMAL, the system has a malfunction.
    • If the judgment result shows INCOMPLETE, perform the normal judgment procedure again.

WIRING DIAGRAM

Refer to the wiring diagram for DTC P0AFC00.

Click here 2019 - 2020 MY RAV4 HV [02/2019 - 06/2020]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): P0AFC00,P0AFC16,P0AFC96,P308A12; Hybrid/EV Battery Sensor Module+ 2020 - 2024 MY RAV4 HV [06/2020 -        ]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): P0AFC00,P0AFC16,P0AFC96,P308A12; Hybrid/EV Battery Sensor Module+

CAUTION / NOTICE / HINT

CAUTION:

  • Before the following operations are conducted, take precautions to prevent electric shock by turning the ignition switch off, wearing insulated gloves, and removing the service plug grip from HV battery.
    • Inspecting the high-voltage system
    • Disconnecting the low voltage connector of the inverter with converter assembly
    • Disconnecting the low voltage connector of the HV battery
  • To prevent electric shock, make sure to remove the service plug grip to cut off the high voltage circuit before servicing the vehicle.
  • After removing the service plug grip from the HV battery, put it in your pocket to prevent other technicians from accidentally reconnecting it while you are working on the high-voltage system.
  • After removing the service plug grip, wait for at least 10 minutes before touching any of the high-voltage connectors or terminals. After waiting for 10 minutes, check the voltage at the terminals in the inspection point in the inverter with converter assembly. The voltage should be 0 V before beginning work.

    Click here 2019 - 2024 MY RAV4 HV [02/2019 -        ]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): PRECAUTION

    HINT:

    Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly.

    *a

    Without waiting for 10 minutes

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

PROCEDURE

1.

CHECK HARNESS AND CONNECTOR (IGCT VOLTAGE)

Click here 2019 - 2020 MY RAV4 HV [02/2019 - 06/2020]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): P0AFC00,P0AFC16,P0AFC96,P308A12; Hybrid/EV Battery Sensor Module+ 2020 - 2024 MY RAV4 HV [06/2020 -        ]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): P0AFC00,P0AFC16,P0AFC96,P308A12; Hybrid/EV Battery Sensor Module+

OK

REPLACE BATTERY VOLTAGE SENSOR 2019 MY RAV4 HV [02/2019 - 10/2019]; HYBRID / BATTERY CONTROL: BATTERY VOLTAGE SENSOR: REMOVAL 2020 MY RAV4 HV [10/2019 - 08/2020]; HYBRID / BATTERY CONTROL: BATTERY VOLTAGE SENSOR: REMOVAL 2021 MY RAV4 HV [08/2020 - 12/2021]; HYBRID / BATTERY CONTROL: BATTERY VOLTAGE SENSOR: REMOVAL 2022 MY RAV4 HV [12/2021 - 10/2022]; HYBRID / BATTERY CONTROL: BATTERY VOLTAGE SENSOR: REMOVAL 2023 MY RAV4 HV [10/2022 - 10/2023]; HYBRID / BATTERY CONTROL: BATTERY VOLTAGE SENSOR: REMOVAL 2024 MY RAV4 HV [10/2023 -        ]; HYBRID / BATTERY CONTROL: BATTERY VOLTAGE SENSOR: REMOVAL

NG

2.

CHECK HARNESS AND CONNECTOR (BATTERY VOLTAGE SENSOR - BODY GROUND)

Click here 2019 - 2020 MY RAV4 HV [02/2019 - 06/2020]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): P0AFC00,P0AFC16,P0AFC96,P308A12; Hybrid/EV Battery Sensor Module+ 2020 - 2024 MY RAV4 HV [06/2020 -        ]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): P0AFC00,P0AFC16,P0AFC96,P308A12; Hybrid/EV Battery Sensor Module+

OK

REPAIR OR REPLACE HARNESS OR CONNECTOR (IGCT NO. 2 FUSE - BATTERY VOLTAGE SENSOR)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR (BATTERY VOLTAGE SENSOR - BODY GROUND)