Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001H3K1
Model Year Start: 2019 Model: RAV4 HV Prod Date Range: [02/2019 -           ]
Title: HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): P1CBE1E,...,P1CFD1E; Hybrid/EV Battery Block 1 Voltage Difference Out of Range; 2019 - 2024 MY RAV4 HV [02/2019 -        ]

DTC

P1CBE1E

Hybrid/EV Battery Block 1 Voltage Difference Out of Range

DTC

P1CBF1E

Hybrid/EV Battery Block 2 Voltage Difference Out of Range

DTC

P1CC01E

Hybrid/EV Battery Block 3 Voltage Difference Out of Range

DTC

P1CC11E

Hybrid/EV Battery Block 4 Voltage Difference Out of Range

DTC

P1CC21E

Hybrid/EV Battery Block 5 Voltage Difference Out of Range

DTC

P1CC31E

Hybrid/EV Battery Block 6 Voltage Difference Out of Range

DTC

P1CC41E

Hybrid/EV Battery Block 7 Voltage Difference Out of Range

DTC

P1CC51E

Hybrid/EV Battery Block 8 Voltage Difference Out of Range

DTC

P1CC61E

Hybrid/EV Battery Block 9 Voltage Difference Out of Range

DTC

P1CC71E

Hybrid/EV Battery Block 10 Voltage Difference Out of Range

DTC

P1CFD1E

Hybrid/EV Battery Block 11 Voltage Difference Out of Range

DESCRIPTION

Refer to the description for DTC P1AC000.

Click here 2019 - 2024 MY RAV4 HV [02/2019 -        ]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): P1AC000; Hybrid/EV Battery Cell Low Voltage+

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

P1CBE1E

Hybrid/EV Battery Block 1 Voltage Difference Out of Range

An internal malfunction of the HV battery is detected. The difference in voltage of each battery block is higher than the specified value.

(1 trip detection logic)

  • Battery voltage sensor
  • HV battery
  • Hybrid battery terminal block

Comes on

Master Warning:

Comes on

P1CBF1E

Hybrid/EV Battery Block 2 Voltage Difference Out of Range

An internal malfunction of the HV battery is detected. The difference in voltage of each battery block is higher than the specified value.

(1 trip detection logic)

  • Battery voltage sensor
  • HV battery
  • Hybrid battery terminal block

Comes on

Master Warning:

Comes on

P1CC01E

Hybrid/EV Battery Block 3 Voltage Difference Out of Range

An internal malfunction of the HV battery is detected. The difference in voltage of each battery block is higher than the specified value.

(1 trip detection logic)

  • Battery voltage sensor
  • HV battery
  • Hybrid battery terminal block

Comes on

Master Warning:

Comes on

P1CC11E

Hybrid/EV Battery Block 4 Voltage Difference Out of Range

An internal malfunction of the HV battery is detected. The difference in voltage of each battery block is higher than the specified value.

(1 trip detection logic)

  • Battery voltage sensor
  • HV battery
  • Hybrid battery terminal block

Comes on

Master Warning:

Comes on

P1CC21E

Hybrid/EV Battery Block 5 Voltage Difference Out of Range

An internal malfunction of the HV battery is detected. The difference in voltage of each battery block is higher than the specified value.

(1 trip detection logic)

  • Battery voltage sensor
  • HV battery
  • Hybrid battery terminal block

Comes on

Master Warning:

Comes on

P1CC31E

Hybrid/EV Battery Block 6 Voltage Difference Out of Range

An internal malfunction of the HV battery is detected. The difference in voltage of each battery block is higher than the specified value.

(1 trip detection logic)

  • Battery voltage sensor
  • HV battery
  • Hybrid battery terminal block

Comes on

Master Warning:

Comes on

P1CC41E

Hybrid/EV Battery Block 7 Voltage Difference Out of Range

An internal malfunction of the HV battery is detected. The difference in voltage of each battery block is higher than the specified value.

(1 trip detection logic)

  • Battery voltage sensor
  • HV battery
  • Hybrid battery terminal block

Comes on

Master Warning:

Comes on

P1CC51E

Hybrid/EV Battery Block 8 Voltage Difference Out of Range

An internal malfunction of the HV battery is detected. The difference in voltage of each battery block is higher than the specified value.

(1 trip detection logic)

  • Battery voltage sensor
  • HV battery
  • Hybrid battery terminal block

Comes on

Master Warning:

Comes on

P1CC61E

Hybrid/EV Battery Block 9 Voltage Difference Out of Range

An internal malfunction of the HV battery is detected. The difference in voltage of each battery block is higher than the specified value.

(1 trip detection logic)

  • Battery voltage sensor
  • HV battery
  • Hybrid battery terminal block

Comes on

Master Warning:

Comes on

P1CC71E

Hybrid/EV Battery Block 10 Voltage Difference Out of Range

An internal malfunction of the HV battery is detected. The difference in voltage of each battery block is higher than the specified value.

(1 trip detection logic)

  • Battery voltage sensor
  • HV battery
  • Hybrid battery terminal block

Comes on

Master Warning:

Comes on

P1CFD1E

Hybrid/EV Battery Block 11 Voltage Difference Out of Range

An internal malfunction of the HV battery is detected. The difference in voltage of each battery block is higher than the specified value.

(1 trip detection logic)

  • Battery voltage sensor
  • HV battery
  • Hybrid battery terminal block

Comes on

Master Warning:

Comes on

HINT:

  • These DTCs can be stored after clearing DTCs and driving the vehicle for approximately 10 minutes.
  • These DTCs are stored when a malfunction is detected in the HV battery or a battery voltage sensor. However, depending on the driving conditions, the malfunction may not be reproduced if the condition of the HV battery changes.
    1. When the HV battery is malfunctioning:
      • - Voltage of 1 or more of the battery blocks has dropped.

        - Voltage of all battery blocks is output randomly with no certain pattern.

    2. When the battery voltage sensor is malfunctioning:
      • - While current is flowing to or from the HV battery, the voltage of a specific HV battery block will fluctuates.
  • In order to ensure HV battery performance, appropriate cooling performance must be maintained. Perform the following items as necessary. If cooling performance has decreased and "Maintenance Required for Traction Battery Cooling Parts See Owner's Manual" is displayed on the multi-information display, make sure to perform the following items:
    • Make sure the air intake port is not blocked.
    • Make sure there are no gaps between the connecting parts of the ducts.
    • Clean the No. 1 HV battery intake filter.
      • Clear the DTCs to reset the learning values even if no DTCs are stored.

Related Data List

DTC No.

Data List

P1CBE1E

  • Hybrid Battery Block 1 to 11 Voltage *1
  • Internal Resistance 1 to 11

P1CBF1E

P1CC01E

P1CC11E

P1CC21E

P1CC31E

P1CC41E

P1CC51E

P1CC61E

P1CC71E

P1CFD1E

HINT:

  • *1: Under normal conditions, the values of Hybrid Battery Block 1, 2, 9, 10 and 11 Voltage will be approximately 16 V and Hybrid Battery Block 3, 4, 5, 6, 7 and 8 Voltage will be approximately 32 V.
  • If there is a short or open in a battery block voltage detection line, the value of Hybrid Battery Block Voltage for the corresponding battery block will be lower than 8 V.
  • The Data List items Internal Resistance 1 to 11 indicate internal resistance correction values used by the hybrid vehicle control ECU assembly to detect malfunctions of the HV battery.

The following items can be helpful when performing repairs:

Data List

  • Ready Signal
  • Vehicle Speed
  • Accelerator Position
  • Shift Position
  • Engine Speed
  • Hybrid Battery Voltage
  • Hybrid Battery Current
  • BATT Voltage
  • Hybrid Battery SOC just after IG-ON
  • Hybrid Battery Maximum SOC
  • Hybrid Battery Minimum SOC
  • Total Distance Traveled
  • Distance from DTC Cleared
  • Engine Run Time

Vehicle Control History Data

  • Hybrid Battery Voltage Low

MONITOR DESCRIPTION

If there is an abnormal internal resistance or voltage in the battery blocks, the battery voltage sensor determines that a malfunction has occurred. When the malfunction detection condition is satisfied, the hybrid vehicle control ECU assembly will illuminate the MIL and store a DTC.

MONITOR STRATEGY

Related DTCs

P3011 (INF P1CBE1E), P3012 (INF P1CBF1E), P3013 (INF P1CC01E), P3014 (INF P1CC11E), P3015 (INF P1CC21E), P3016 (INF P1CC31E), P3017 (INF P1CC41E), P3018 (INF P1CC51E), P3019 (INF P1CC61E), P3020 (INF P1CC71E), P3021 (INF P1CFD1E): Battery cell malfunction

Required sensors/components

Battery voltage sensor

Frequency of operation

Continuous

Duration

TMC's intellectual property

MIL operation

Immediately

Sequence of operation

None

TYPICAL ENABLING CONDITIONS

The monitor will run whenever the following DTCs are not stored

TMC's intellectual property

Other conditions belong to TMC's intellectual property

-

TYPICAL MALFUNCTION THRESHOLDS

TMC's intellectual property

-

COMPONENT OPERATING RANGE

Battery voltage sensor

DTC P3011 (INF P1CBE1E) is not detected

DTC P3012 (INF P1CBF1E) is not detected

DTC P3013 (INF P1CC01E) is not detected

DTC P3014 (INF P1CC11E) is not detected

DTC P3015 (INF P1CC21E) is not detected

DTC P3016 (INF P1CC31E) is not detected

DTC P3017 (INF P1CC41E) is not detected

DTC P3018 (INF P1CC51E) is not detected

DTC P3019 (INF P1CC61E) is not detected

DTC P3020 (INF P1CC71E) is not detected

DTC P3021 (INF P1CFD1E) is not detected

CONFIRMATION DRIVING PATTERN

HINT:

  • After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

    Click here 2019 - 2024 MY RAV4 HV [02/2019 -        ]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): UTILITY

  • When clearing the permanent DTCs, refer to the "CLEAR PERMANENT DTC" procedure.

    Click here 2019 - 2022 MY RAV4 HV [02/2019 - 10/2022]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): DTC CHECK / CLEAR 2023 - 2024 MY RAV4 HV [10/2022 -        ]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): DTC CHECK / CLEAR

  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON and turn the Techstream on.
  3. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the ignition switch off and wait for 2 minutes or more.
  5. Turn the ignition switch to ON and turn the Techstream on.
  6. Drive the vehicle on urban roads for approximately 10 minutes. [*1]

    HINT:

    • This DTC may not be stored if the vehicle is stopped or being driven at a constant speed.
    • [*1]: Normal judgment procedure.

      The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.

  7. Enter the following menus: Powertrain / Hybrid Control / Utility / All Readiness.
  8. Check the DTC judgment result.

    HINT:

    • If the judgment result shows NORMAL, the system is normal.
    • If the judgment result shows ABNORMAL, the system has a malfunction.
    • If the judgment result shows INCOMPLETE, perform the normal judgment procedure again.

CAUTION / NOTICE / HINT

CAUTION:

  • Before the following operations are conducted, take precautions to prevent electric shock by turning the ignition switch off, wearing insulated gloves, and removing the service plug grip from HV battery.
    • Inspecting the high-voltage system
    • Disconnecting the low voltage connector of the inverter with converter assembly
    • Disconnecting the low voltage connector of the HV battery
  • To prevent electric shock, make sure to remove the service plug grip to cut off the high voltage circuit before servicing the vehicle.
  • After removing the service plug grip from the HV battery, put it in your pocket to prevent other technicians from accidentally reconnecting it while you are working on the high-voltage system.
  • After removing the service plug grip, wait for at least 10 minutes before touching any of the high-voltage connectors or terminals. After waiting for 10 minutes, check the voltage at the terminals in the inspection point in the inverter with converter assembly. The voltage should be 0 V before beginning work.

    *a

    Without waiting for 10 minutes

    Click here 2019 - 2024 MY RAV4 HV [02/2019 -        ]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): PRECAUTION

    HINT:

    Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly.

  • Make sure to insulate the high-voltage connectors and terminals of the HV battery with insulating tape after removing it.

    If the HV battery stored without insulating the connectors and terminals, electric shock or fire may result.

  • When disposing of an HV battery, make sure to return it through an authorized collection agent who is capable of handling it safely. If the HV battery is returned via the manufacturer specified route, it will be returned properly and in a safe manner by an authorized collection agent.

    *a

    Dealer

    *b

    Battery Collection Agent

    • Accidents such as electric shock may result if the HV battery is disposed of improperly or abandoned. Therefore, make sure to return all HV batteries through an authorized collection agent.
  • After removing the HV battery, keep it away from water. Exposure to water may cause the HV battery to produce heat, resulting in a fire.

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

PROCEDURE

1.

CHECK DTC OUTPUT (HYBRID CONTROL)

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON.

(c) Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.

(d) Check for DTCs.

Powertrain > Hybrid Control > Trouble Codes

Result

Proceed to

P0AFC00, P0AFC96, P308A12 or P0AFC62 is not output.

A

P0AFC00, P0AFC96, P308A12 or P0AFC62 is also output.

B

(e) Turn the ignition switch off.

B

GO TO DTC CHART (HYBRID CONTROL SYSTEM) 2019 - 2020 MY RAV4 HV [02/2019 - 06/2020]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): DIAGNOSTIC TROUBLE CODE CHART 2020 - 2021 MY RAV4 HV [06/2020 - 12/2021]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): DIAGNOSTIC TROUBLE CODE CHART 2022 - 2024 MY RAV4 HV [12/2021 -        ]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): DIAGNOSTIC TROUBLE CODE CHART

A

2.

CHECK FREEZE FRAME DATA

Click here 2019 - 2024 MY RAV4 HV [02/2019 -        ]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): P1AC000; Hybrid/EV Battery Cell Low Voltage+

Result

Proceed to

On the HV battery blocks 3 to 8, one of the conditions in the table above is met.

A

Other than above

B

B

GO TO STEP 5

A

3.

CHECK TOTAL DISTANCE DRIVEN

(a) Read the odometer to check the total distance the vehicle has been driven.

Result

Proceed to

Total distance driven is less than 200000 km (124280 mile)

A

Total distance driven is 200000 km (124280 mile) or more

Current total distance driven - total distance driven when hybrid battery terminal block replaced = less than 200000 km (124280 mile) *1

Other than above

B

HINT:

*1: If the hybrid battery terminal block has been replaced, use the total distance driven since it was replaced.

A

REPLACE HV BATTERY 2019 MY RAV4 HV [02/2019 - 10/2019]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL 2020 MY RAV4 HV [10/2019 - 06/2020]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL 2020 MY RAV4 HV [06/2020 - 08/2020]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL 2021 MY RAV4 HV [08/2020 - 12/2021]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL 2022 MY RAV4 HV [12/2021 - 10/2022]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL 2023 MY RAV4 HV [10/2022 - 10/2023]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL 2024 MY RAV4 HV [10/2023 -        ]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL

B

4.

REPLACE HV BATTERY

Click here 2019 MY RAV4 HV [02/2019 - 10/2019]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL 2020 MY RAV4 HV [10/2019 - 06/2020]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL 2020 MY RAV4 HV [06/2020 - 08/2020]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL 2021 MY RAV4 HV [08/2020 - 12/2021]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL 2022 MY RAV4 HV [12/2021 - 10/2022]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL 2023 MY RAV4 HV [10/2022 - 10/2023]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL 2024 MY RAV4 HV [10/2023 -        ]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL

NEXT

REPLACE HYBRID BATTERY TERMINAL BLOCK 2019 MY RAV4 HV [02/2019 - 10/2019]; HYBRID / BATTERY CONTROL: FUSE BOX: REMOVAL 2020 MY RAV4 HV [10/2019 - 08/2020]; HYBRID / BATTERY CONTROL: FUSE BOX: REMOVAL 2021 MY RAV4 HV [08/2020 - 12/2021]; HYBRID / BATTERY CONTROL: FUSE BOX: REMOVAL 2022 MY RAV4 HV [12/2021 - 10/2022]; HYBRID / BATTERY CONTROL: FUSE BOX: REMOVAL 2023 MY RAV4 HV [10/2022 - 10/2023]; HYBRID / BATTERY CONTROL: FUSE BOX: REMOVAL 2024 MY RAV4 HV [10/2023 -        ]; HYBRID / BATTERY CONTROL: FUSE BOX: REMOVAL

5.

CHECK FREEZE FRAME DATA

Click here 2019 - 2024 MY RAV4 HV [02/2019 -        ]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): P1AC000; Hybrid/EV Battery Cell Low Voltage+

Result

Proceed to

Either of the following conditions is met:

1. All conditions in table 1 are met.

2. All conditions in table 2 are met.

A

Other than above

B

A

REPLACE BATTERY VOLTAGE SENSOR 2019 MY RAV4 HV [02/2019 - 10/2019]; HYBRID / BATTERY CONTROL: BATTERY VOLTAGE SENSOR: REMOVAL 2020 MY RAV4 HV [10/2019 - 08/2020]; HYBRID / BATTERY CONTROL: BATTERY VOLTAGE SENSOR: REMOVAL 2021 MY RAV4 HV [08/2020 - 12/2021]; HYBRID / BATTERY CONTROL: BATTERY VOLTAGE SENSOR: REMOVAL 2022 MY RAV4 HV [12/2021 - 10/2022]; HYBRID / BATTERY CONTROL: BATTERY VOLTAGE SENSOR: REMOVAL 2023 MY RAV4 HV [10/2022 - 10/2023]; HYBRID / BATTERY CONTROL: BATTERY VOLTAGE SENSOR: REMOVAL 2024 MY RAV4 HV [10/2023 -        ]; HYBRID / BATTERY CONTROL: BATTERY VOLTAGE SENSOR: REMOVAL

B

6.

READ VALUE USING TECHSTREAM (HYBRID BATTERY BLOCK VOLTAGE)

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON (READY).

(c) Allow the engine to idle until Coolant Temperature is 75°C (167°F) or higher.

(d) With the vehicle stopped, apply the parking brake.

NOTICE:

Perform this test with the AUTO function (shift-linked function) of the electric parking brake system off.

HINT:

When the parking brake indicator (red) is illuminated after the electric parking brake switch assembly has been pulled to the lock side, the maximum amount of braking force is applied if the electric parking brake switch assembly is pulled to the lock side one more time.

(e) Turn the A/C switch off.

(f) Enter the following menus: Powertrain / Hybrid Control / Data List / Hybrid Battery Block 1 to 3 Voltage, Hybrid Battery Block 8 to 10 Voltage.

NOTICE:

Select "Hybrid Battery Block 1 to 3 Voltage" and "Hybrid Battery Block 8 to 10 Voltage" only. (Do not select any other Data List items.)

Powertrain > Hybrid Control > Data List

Tester Display

Hybrid Battery Block 1 Voltage

Hybrid Battery Block 2 Voltage

Hybrid Battery Block 3 Voltage

Hybrid Battery Block 8 Voltage

Hybrid Battery Block 9 Voltage

Hybrid Battery Block 10 Voltage

Hybrid Battery Block Voltage

Circuit Battery Block

Hybrid Battery Block 1 Voltage

Circuit A Battery Block

Hybrid Battery Block 2 Voltage

Circuit B Battery Block

Hybrid Battery Block 3 Voltage

Circuit C Battery Block

Hybrid Battery Block 8 Voltage

Circuit C Battery Block

Hybrid Battery Block 9 Voltage

Circuit B Battery Block

Hybrid Battery Block 10 Voltage

Circuit A Battery Block

(g) Ensure the safety of the areas in front and at the back of the vehicle.

(h) Move the shift lever to D and depress both the accelerator pedal and brake pedal at the same time.

(i) Check the voltage of each "Hybrid Battery Block Voltage" of "Hybrid Battery Block 1 to 3 Voltage" and "Hybrid Battery Block 8 to 10 Voltage" in the Data List with the ignition switch ON (READY).

NOTICE:

When comparing the voltage of a circuit C battery block with that of a circuit A battery block or circuit B battery block, use half of the displayed voltage value for the circuit C battery block.

*1

Battery Voltage Sensor

*2

HV Battery

*a

Circuit A Battery Block

*b

Circuit B Battery Block

*c

Circuit C Battery Block

*d

Judged in Table 1

*e

Judged in Table 2

*f

Judged in Table 3

Table 1

Circuit A Battery Block

Circuit B Battery Block

Circuit C Battery Block

Condition

Hybrid Battery Block 1 Voltage

Hybrid Battery Block 2 Voltage

Hybrid Battery Block 3 Voltage

Compared to value of "Hybrid Battery Block 1 Voltage", values of "Hybrid Battery Block 2 Voltage" and "Hybrid Battery Block 3 Voltage" fluctuate.

Hybrid Battery Block 10 Voltage

Hybrid Battery Block 9 Voltage

Hybrid Battery Block 8 Voltage

Compared to value of "Hybrid Battery Block 10 Voltage", values of "Hybrid Battery Block 8 Voltage" and "Hybrid Battery Block 9 Voltage" fluctuate.

Table 2

Circuit A Battery Block

Circuit B Battery Block

Circuit C Battery Block

Condition

Hybrid Battery Block 1 Voltage

Hybrid Battery Block 2 Voltage

Hybrid Battery Block 3 Voltage

Compared to value of "Hybrid Battery Block 2 Voltage", values of "Hybrid Battery Block 1 Voltage" and "Hybrid Battery Block 3 Voltage" fluctuate.

Hybrid Battery Block 10 Voltage

Hybrid Battery Block 9 Voltage

Hybrid Battery Block 8 Voltage

Compared to value of "Hybrid Battery Block 9 Voltage", values of "Hybrid Battery Block 8 Voltage" and "Hybrid Battery Block 10 Voltage" fluctuate.

Table 3

Circuit A Battery Block

Circuit B Battery Block

Circuit C Battery Block

Condition

Hybrid Battery Block 1 Voltage

Hybrid Battery Block 2 Voltage

Hybrid Battery Block 3 Voltage

Compared to value of "Hybrid Battery Block 3 Voltage", values of "Hybrid Battery Block 1 Voltage" and "Hybrid Battery Block 2 Voltage" fluctuate.

Hybrid Battery Block 10 Voltage

Hybrid Battery Block 9 Voltage

Hybrid Battery Block 8 Voltage

Compared to value of "Hybrid Battery Block 8 Voltage", values of "Hybrid Battery Block 9 Voltage" and "Hybrid Battery Block 10 Voltage" fluctuate.

*a

Normal

*b

Abnormal

*c

Fluctuation of 0.2 V or more

-

-

HINT:

  • If an internal malfunction occurs in the battery voltage sensor, the voltage of a specific hybrid battery block will fluctuate 0.2 V or more.
  • As changes in the voltage of hybrid battery blocks are difficult to see when the HV battery current is 0 A, read the Data List while the HV battery is being charged or discharged.
  • By displaying the Data List items for the corresponding circuit A battery block, circuit B battery block and circuit C battery block simultaneously, judgment can be performed more easily.
  • Make sure to set the graph display so that each graduation on the horizontal axis (time) indicates approximately 10 seconds.

Result

Proceed to

All conditions in Table 1, Table 2 or Table 3 are met.

A

Other than above

B

(j) Turn the ignition switch off.

A

REPLACE BATTERY VOLTAGE SENSOR 2019 MY RAV4 HV [02/2019 - 10/2019]; HYBRID / BATTERY CONTROL: BATTERY VOLTAGE SENSOR: REMOVAL 2020 MY RAV4 HV [10/2019 - 08/2020]; HYBRID / BATTERY CONTROL: BATTERY VOLTAGE SENSOR: REMOVAL 2021 MY RAV4 HV [08/2020 - 12/2021]; HYBRID / BATTERY CONTROL: BATTERY VOLTAGE SENSOR: REMOVAL 2022 MY RAV4 HV [12/2021 - 10/2022]; HYBRID / BATTERY CONTROL: BATTERY VOLTAGE SENSOR: REMOVAL 2023 MY RAV4 HV [10/2022 - 10/2023]; HYBRID / BATTERY CONTROL: BATTERY VOLTAGE SENSOR: REMOVAL 2024 MY RAV4 HV [10/2023 -        ]; HYBRID / BATTERY CONTROL: BATTERY VOLTAGE SENSOR: REMOVAL

B

7.

CHECK DTC OUTPUT (HYBRID CONTROL)

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON.

(c) Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.

(d) Check for DTCs.

Powertrain > Hybrid Control > Trouble Codes

Result

Proceed to

P1CFD1E, P302100 or P30211E is not output.

A

P1CFD1E, P302100 or P30211E is output.

B

(e) Turn the ignition switch off.

B

GO TO STEP 10

A

8.

CHECK TOTAL DISTANCE DRIVEN

(a) Read the odometer to check the total distance the vehicle has been driven.

Result

Proceed to

Total distance driven is less than 200000 km (124280 mile)

A

Total distance driven is 200000 km (124280 mile) or more

Current total distance driven - total distance driven when hybrid battery terminal block replaced = less than 200000 km (124280 mile) *1

Other than above

B

HINT:

*1: If the hybrid battery terminal block has been replaced, use the total distance driven since it was replaced.

A

REPLACE HV BATTERY 2019 MY RAV4 HV [02/2019 - 10/2019]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL 2020 MY RAV4 HV [10/2019 - 06/2020]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL 2020 MY RAV4 HV [06/2020 - 08/2020]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL 2021 MY RAV4 HV [08/2020 - 12/2021]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL 2022 MY RAV4 HV [12/2021 - 10/2022]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL 2023 MY RAV4 HV [10/2022 - 10/2023]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL 2024 MY RAV4 HV [10/2023 -        ]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL

B

9.

REPLACE HV BATTERY

Click here 2019 MY RAV4 HV [02/2019 - 10/2019]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL 2020 MY RAV4 HV [10/2019 - 06/2020]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL 2020 MY RAV4 HV [06/2020 - 08/2020]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL 2021 MY RAV4 HV [08/2020 - 12/2021]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL 2022 MY RAV4 HV [12/2021 - 10/2022]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL 2023 MY RAV4 HV [10/2022 - 10/2023]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL 2024 MY RAV4 HV [10/2023 -        ]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL

NEXT

REPLACE HYBRID BATTERY TERMINAL BLOCK 2019 MY RAV4 HV [02/2019 - 10/2019]; HYBRID / BATTERY CONTROL: FUSE BOX: REMOVAL 2020 MY RAV4 HV [10/2019 - 08/2020]; HYBRID / BATTERY CONTROL: FUSE BOX: REMOVAL 2021 MY RAV4 HV [08/2020 - 12/2021]; HYBRID / BATTERY CONTROL: FUSE BOX: REMOVAL 2022 MY RAV4 HV [12/2021 - 10/2022]; HYBRID / BATTERY CONTROL: FUSE BOX: REMOVAL 2023 MY RAV4 HV [10/2022 - 10/2023]; HYBRID / BATTERY CONTROL: FUSE BOX: REMOVAL 2024 MY RAV4 HV [10/2023 -        ]; HYBRID / BATTERY CONTROL: FUSE BOX: REMOVAL

10.

REPLACE HV BATTERY

Click here 2019 MY RAV4 HV [02/2019 - 10/2019]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL 2020 MY RAV4 HV [10/2019 - 06/2020]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL 2020 MY RAV4 HV [06/2020 - 08/2020]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL 2021 MY RAV4 HV [08/2020 - 12/2021]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL 2022 MY RAV4 HV [12/2021 - 10/2022]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL 2023 MY RAV4 HV [10/2022 - 10/2023]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL 2024 MY RAV4 HV [10/2023 -        ]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL

NEXT

REPLACE HYBRID BATTERY TERMINAL BLOCK 2019 MY RAV4 HV [02/2019 - 10/2019]; HYBRID / BATTERY CONTROL: FUSE BOX: REMOVAL 2020 MY RAV4 HV [10/2019 - 08/2020]; HYBRID / BATTERY CONTROL: FUSE BOX: REMOVAL 2021 MY RAV4 HV [08/2020 - 12/2021]; HYBRID / BATTERY CONTROL: FUSE BOX: REMOVAL 2022 MY RAV4 HV [12/2021 - 10/2022]; HYBRID / BATTERY CONTROL: FUSE BOX: REMOVAL 2023 MY RAV4 HV [10/2022 - 10/2023]; HYBRID / BATTERY CONTROL: FUSE BOX: REMOVAL 2024 MY RAV4 HV [10/2023 -        ]; HYBRID / BATTERY CONTROL: FUSE BOX: REMOVAL