Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001GIKR
Model Year Start: 2019 Model: RAV4 Prod Date Range: [11/2018 - 10/2019]
Title: BRAKE SYSTEM (OTHER): BRAKE PEDAL (w/ Vacuum Brake Booster): REMOVAL; 2019 MY RAV4 RAV4 HV [11/2018 - 10/2019]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during brake pedal support assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

*: When performing learning using the Techstream.

Click here 2019 - 2022 MY RAV4 [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PARKING SUPPORT BRAKE SYSTEM (for Gasoline Model): CALIBRATION

Battery terminal is disconnected/reconnected

Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)

Stop and start system

2019 - 2021 MY RAV4 [11/2018 - 12/2021]; STOP AND START: STOP AND START SYSTEM: PRECAUTION

Perform steering sensor zero point calibration

Lane control system

2019 - 2021 MY RAV4 RAV4 HV [11/2018 - 12/2021]; PRE-COLLISION: PRE-COLLISION SYSTEM: INITIALIZATION

Parking support brake system (for Gasoline model)*

Pre-collision system

Memorize steering angle neutral point

Parking assist monitor system

2019 - 2022 MY RAV4 RAV4 HV [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PARKING ASSIST MONITOR SYSTEM: INITIALIZATION

Panoramic view monitor system (for Gasoline model)

2019 - 2022 MY RAV4 [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PANORAMIC VIEW MONITOR SYSTEM (for Gasoline Model): INITIALIZATION

Reset back door close position

Power back door system (for Gasoline model)

2019 - 2023 MY RAV4 [11/2018 - 10/2023]; DOOR / HATCH: POWER BACK DOOR SYSTEM (for Gasoline Model): INITIALIZATION

Back door lock initialization

Power door lock control system

2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; DOOR LOCK: POWER DOOR LOCK CONTROL SYSTEM: INITIALIZATION

Replacement of brake actuator assembly

Operate the electric parking brake switch assembly

Parking brake indicator light blinks when the engine switch is first turned on (IG)

2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; PARKING BRAKE: ELECTRIC PARKING BRAKE SYSTEM (w/ Vacuum Brake Booster): PRECAUTION

Perform system variant learning and acceleration sensor zero point calibration

  • VSC is disabled or malfunctions
  • DTCs are output
  • Slip indicator light illuminates
  • ABS warning light illuminates

2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/ Vacuum Brake Booster): UTILITY

NOTICE:

After the ignition switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, be sure to wait for the time specified in the following table before disconnecting the cable from the negative (-) battery terminal.

Waiting Time before Disconnecting Cable from Negative (-) Battery Terminal

System Name

See Procedure

Vehicle enrolled in Toyota Entune system or safety connect system

6 minutes

Vehicle not enrolled in Toyota Entune system and safety connect system

1 minute

PROCEDURE

1. PRECAUTION

CAUTION:

Be sure to read precaution thoroughly before servicing.

  • w/ Occupant Classification System:

    Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; SUPPLEMENTAL RESTRAINT SYSTEMS: AIRBAG SYSTEM (w/ Occupant Classification System): PRECAUTION 2019 - 2020 MY RAV4 RAV4 HV [02/2019 - 08/2020]; SUPPLEMENTAL RESTRAINT SYSTEMS: AIRBAG SYSTEM (w/ Occupant Classification System): PRECAUTION

  • w/o Occupant Classification System:

    Click here 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 08/2020]; SUPPLEMENTAL RESTRAINT SYSTEMS: AIRBAG SYSTEM (w/o Occupant Classification System): PRECAUTION

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

2. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; SUPPLEMENTAL RESTRAINT SYSTEMS: KNEE AIRBAG ASSEMBLY: REMOVAL 2019 MY RAV4 RAV4 HV [02/2019 - 10/2019]; SUPPLEMENTAL RESTRAINT SYSTEMS: KNEE AIRBAG ASSEMBLY: REMOVAL

3. REMOVE NO. 1 AIR DUCT (for TMC Made)

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; STEERING COLUMN: STEERING COLUMN ASSEMBLY: REMOVAL+ 2019 MY RAV4 RAV4 HV [02/2019 - 10/2019]; STEERING COLUMN: STEERING COLUMN ASSEMBLY: REMOVAL+

4. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY (for TMMC Made)

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; STEERING COLUMN: STEERING COLUMN ASSEMBLY: REMOVAL+ 2019 MY RAV4 RAV4 HV [02/2019 - 10/2019]; STEERING COLUMN: STEERING COLUMN ASSEMBLY: REMOVAL+

5. REMOVE STOP LIGHT SWITCH ASSEMBLY

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; LIGHTING (EXT): STOP LIGHT SWITCH: REMOVAL

6. REMOVE STOP LIGHT SWITCH MOUNTING ADJUSTER

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; LIGHTING (EXT): STOP LIGHT SWITCH: REMOVAL+

7. DISCONNECT BRAKE PEDAL SUPPORT ASSEMBLY

(a) Disconnect the connector and disengage the 2 clamps.

(b) Remove the bolt and disconnect the brake pedal support assembly from the instrument panel reinforcement assembly.

8. REMOVE BRAKE PEDAL RETURN SPRING

(a) Remove the brake pedal return spring from the brake pedal support assembly.

9. REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONING UNIT ASSEMBLY

Click here 2019 MY RAV4 [11/2018 - 10/2019]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FKS): REMOVAL

10. REMOVE PUSH ROD PIN

(a) Remove the clip and push rod pin.

11. REMOVE BRAKE PEDAL SUPPORT ASSEMBLY

(a) w/ clip:

(1) Remove the 2 clips from the brake pedal support assembly.

(b) Remove the 4 nuts and brake pedal support assembly.

12. REMOVE BRAKE PEDAL PAD

(a) Remove the brake pedal pad from the brake pedal support assembly.