INSTALLATION

CAUTION / NOTICE / HINT

HINT:

The parking brake indicator light blinks (red) when the ignition switch is turned to ON after replacing the brake actuator assembly. Operate the electric parking brake switch assembly to turn off the parking brake indicator light.

PROCEDURE

1. INSTALL BRAKE ACTUATOR BRACKET CUSHION

(a) Install the 3 brake actuator bracket cushions to the brake actuator bracket assembly.

(b) Install the 3 No. 1 brake actuator case collars to the brake actuator bracket cushion.

NOTICE:

Make sure that the No. 1 brake actuator case collar is in full contact with the brake actuator bracket cushion.

(c) Install the brake actuator bracket assembly with the 3 nuts.

Torque:

19 N·m {194 kgf·cm, 14 ft·lbf}

2. INSTALL BRAKE ACTUATOR ASSEMBLY

(a) Temporarily install the brake actuator assembly to the brake actuator bracket assembly with the 3 bolts.

(b) Tighten the 3 bolts in the order shown in the illustration. Torque: 6.5 N·m {66 kgf·cm, 58 in·lbf} NOTICE: Do not remove the hole plugs of a new brake actuator assembly before connecting the brake tubes because the brake actuator assembly is filled with brake fluid. Do not hold the brake actuator assembly by the connector. Do not drop the brake actuator assembly when carrying it. Make sure that the brake actuator assembly is in full contact with the brake actuator bracket assembly.

3. INSTALL BRAKE ACTUATOR WITH BRACKET

(a) Temporarily install the brake actuator with bracket to the vehicle body with the 2 bolts and nut. NOTICE: Do not kink or damage the brake lines. Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts. Be careful not to allow any brake fluid to enter the connector. Do not hold the brake actuator assembly by the connector. Do not drop the brake actuator with bracket when carrying it. HINT: Install the brake actuator with bracket while avoiding the brake lines.

(b) Fully tighten the 2 bolts and nut in the order shown in the illustration.

Torque:

19 N·m {194 kgf·cm, 14 ft·lbf}

(c) Install a new brake tube clamp with the bolt.

(d) Engage the 5 clamps to connect the brake lines to the brake tube clamp.

NOTICE:

Do not kink or damage the brake lines.

(e) Temporarily install each brake line to the correct position on the brake actuator assembly as shown in the illustration. NOTICE: Do not kink or damage the brake line. Do not allow any foreign matter such as dirt or dust to enter the brake line from the connecting parts.

*a From 1st Chamber of Brake Master Cylinder Sub-assembly *b From 2nd Chamber of Brake Master Cylinder Sub-assembly *c To Front Wheel Cylinder Assembly RH *d To Rear Wheel Cylinder Assembly LH *e To Rear Wheel Cylinder Assembly RH *f To Front Wheel Cylinder Assembly LH

(f) Using a union nut wrench, connect the 6 brake lines to the brake actuator assembly. Torque: Specified tightening torque (A) : 15.2 N·m {155 kgf·cm, 11 ft·lbf} Specified tightening torque (B) : 19.5 N·m {199 kgf·cm, 14 ft·lbf} NOTICE: Do not kink or damage the brake lines. Do not allow the brake lines to twist or interfere with other parts or the vehicle body during tightening. Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts. HINT: Calculate the torque wrench reading when changing the fulcrum length of the torque wrench. Click here When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)): (A): 13.4 N*m (137 kgf*cm, 10 ft.*lbf) When using a union nut wrench (fulcrum length of 20 mm (0.787 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)): (B): 17.4 N*m (177 kgf*cm, 13 ft.*lbf)

*a Torque Wrench Fulcrum Length *b Union Nut Wrench

(g) Connect the connector to the brake actuator assembly and lock the lock lever.

	Connect the connector
	Lock the lock lever

4. INSTALL COWL VENTILATOR PANEL SUB-ASSEMBLY

Click here

5. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

Click here

6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Click here

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click here

7. BLEED BRAKE SYSTEM

Click here

8. ACCELERATION SENSOR ZERO POINT CALIBRATION AND STORE SYSTEM INFORMATION MEMORIZATION

Click here

9. PERFORM TEST MODE INSPECTION

Click here

10. INSPECT BRAKE ACTUATOR USING TECHSTREAM

Click here

11. PERFORM INITIALIZATION

Click here

HINT:

The parking brake indicator light blinks (red) when the ignition switch is turned to ON after replacing the brake actuator assembly. Operate the electric parking brake switch assembly to turn off the parking brake indicator light.

12. CHECK FOR AND CLEAR DTCS

Click here