Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001G0PV
Model Year Start: 2019 Model: RAV4 Prod Date Range: [11/2018 -           ]
Title: BRAKE SYSTEM (OTHER): BRAKE MASTER CYLINDER (w/ Vacuum Brake Booster): DISASSEMBLY; 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]

DISASSEMBLY

PROCEDURE

1. REMOVE BRAKE MASTER CYLINDER RING PIN

(a) Secure the brake master cylinder sub-assembly in a vise.

NOTICE:

Place aluminum plates on the vise to prevent damage to the brake master cylinder sub-assembly.

(b) Using a 5 mm pin punch and a hammer, tap out the brake master cylinder ring pin from the brake master cylinder sub-assembly.

NOTICE:

Do not drop the brake master cylinder reservoir assembly.

2. REMOVE BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY

(a) Remove the brake master cylinder reservoir assembly from the brake master cylinder body.

3. REMOVE MASTER CYLINDER RESERVOIR GROMMET

(a) Remove the 2 master cylinder reservoir grommets from the brake master cylinder body.

(b) Remove the brake master cylinder body from the vise.

4. REMOVE BRAKE MASTER CYLINDER RESERVOIR FILLER CAP ASSEMBLY

(a) Remove the brake master cylinder reservoir filler cap assembly from the brake master cylinder reservoir assembly.

5. REMOVE BRAKE MASTER CYLINDER RESERVOIR STRAINER

(a) Remove the brake master cylinder reservoir strainer from the brake master cylinder reservoir assembly.